Insight into the effects of C3H6 on fresh and hydrothermally aged Cu-SSZ-39 catalysts

Jinpeng Du Junlin Chen Yulong Shan Tongliang Zhang Yu Sun Zhongqi Liu Xiaoyan Shi Wenpo Shan Yunbo Yu Hong He

Citation:  Jinpeng Du, Junlin Chen, Yulong Shan, Tongliang Zhang, Yu Sun, Zhongqi Liu, Xiaoyan Shi, Wenpo Shan, Yunbo Yu, Hong He. Insight into the effects of C3H6 on fresh and hydrothermally aged Cu-SSZ-39 catalysts[J]. Chinese Chemical Letters, 2025, 36(3): 110019. doi: 10.1016/j.cclet.2024.110019 shu

Insight into the effects of C3H6 on fresh and hydrothermally aged Cu-SSZ-39 catalysts

English

  • Nitrogen oxides (NOx) are main air pollutants, and they are detrimental to both environment and human health [1,2]. Abundant amounts of NOx emitted from diesel vehicles are highly dispersive and hard to control [3,4]. Selective catalytic reduction with ammonia (NH3-SCR) is one of the most commonly used technologies to abate nitrogen oxide (NOx) emissions from diesel vehicles [58]. Among the various NH3-SCR catalysts, Cu-based small-pore zeolites have shown extraordinary properties, and Cu-SSZ-13 catalysts are commercially applied in the after-treatment systems of diesel vehicles [911].

    Cu-SSZ-39 catalysts possess comparable NH3-SCR activity to Cu-SSZ-13 and much better hydrothermal stability, and thus have a bright future for application [1214]. Considering the complex composition of the exhaust gas, SCR catalysts usually suffer from a variety of poisoning conditions, such as sulfur poisoning, phosphorus poisoning, alkali/alkaline earth metal poisoning and hydrocarbon (HCs) poisoning [1517]. Our group has carried out a series of studies on the deactivation mechanisms of Cu-SSZ-39 catalysts [1820]. The formation of H2SO4 and CuSO4 species is the main reason causing low-temperature activity loss in Cu-SSZ-39 catalysts [19]. Alkali/alkaline earth metals were found to induce deterioration of the framework and loss of isolated Cu2+ ions, and thus led to serious deactivation. The formation of Cu-P species in phosphorus-poisoned Cu-SSZ-39 catalysts was found to cause a decrease in the number of active copper species and resulted in serious low-temperature deactivation, but such inhibition effect could be alleviated after hydrothermal aging treatment [20]. Understanding the poisoning mechanism provides a guide to improving the resistance of catalysts. However, there is still a lack of understanding of the HCs poisoning mechanism over Cu-SSZ-39 catalysts.

    The effects of HCs poisoning on Cu-SSZ-13 catalysts have been widely studied, and C3H6 was often chosen as a typical HC compound. Duan et al. revealed that C3H6 was competitively adsorbed at the active copper sites, and the redox cycle was impeded in the low-temperature range [21]. A similar phenomenon was observed by Ma et al. in which active copper sites are covered by C3H6 moreover, zeolite pores are blocked by carbon deposits. However, the carbon deposits could be burned off at high temperature and catalytic activity was recovered [22]. Zhao et al. further revealed that the carbon deposits are mainly composed of aliphatic and aromatic compounds, which deepened our understanding of the HCs poisoning mechanism [23]. In our recent study, we thoroughly investigated the C3H6 poisoning mechanism of the NH3-SCR reaction over Cu-SSZ-13 with various Cu contents and Si/Al ratios. It was found that besides the accumulation of carbon deposits, C3H6 ammoxidation occurred, which caused a lack of NH3 and also resulted in a decrease in the high-temperature catalytic activity [24].

    In this study, we investigated the effects of C3H6 on the catalytic activity of fresh and hydrothermally aged Cu-SSZ-39 catalysts, simulating the short-distance and long-distance driving SCR catalysts. Meanwhile, the influence of Cu content on the C3H6 resistance of Cu-SSZ-39 catalysts was discussed, to better understand the C3H6 resistance of different Cu species.

    The crystallinity of the catalyst was investigated by XRD, and the results are presented in Fig. S1 (Supporting information). Cu1.9-SSZ-39-Fresh and Cu3.4-SSZ-39-Fresh catalysts both showed the typical diffraction peaks of the AEI structure. After hydrothermal aging treatment, little change in crystallinity was observed, and no characteristic peaks of CuOx clusters were detected. This indicates that the framework of the prepared catalysts is stable and copper species are highly dispersed in both fresh and aged Cu-SSZ-39 catalysts.

    The 27Al NMR and 29Si NMR results of the Cu-SSZ-39 catalysts are shown in Fig. 1. Only a framework Al (FAl) peak at 58 ppm was observed in Fig. 1a, and no extra-framework Al (EFAl) peak at 0 ppm was detected in both fresh and aged Cu-SSZ-39 catalysts [25,26]. Moreover, three peaks at around −111, −105 and −99 ppm were observed in the 29Si NMR profiles (Fig. 1b), and they were assigned to Si(0Al4Si), Si(1Al3Si), and Si(2Al2Si), respectively [25,27]. According to Fig. 1b and Table S1 (Supporting information), a slight increase in Si/Al ratios can be observed in both Cu1.9-SSZ-39-Fresh and Cu3.4-SSZ-39-Fresh after hydrothermal aging treatment, indicating that weak dealumination occurred [28,29]. Combined with the results of XRD, it can be seen that the framework of the prepared Cu-SSZ-39 catalysts presented good stability.

    Figure 1

    Figure 1.  (a) 27Al and (b) 29Si NMR spectra of Cu-SSZ-39 catalysts with different copper contents before and after hydrothermal aging treatment. Si/Al ratio was calculated from areas of deconvoluted 29Si NMR peaks.

    Copper species, as the active centers in Cu-SSZ-39 catalysts, play an important role in the NH3-SCR reaction. Therefore, to better understand the effect of C3H6 on different Cu species in Cu-SSZ-39 catalysts, H2-TPR experiments were conducted on both fresh and aged samples, and the results are shown in Fig. 2. The peak B at about 280 ℃ was attributed to the reduction of Cu2+ to Cu+ in the D6R, and the peaks at temperatures above 500 ℃ (peak C and peak D) corresponded to the reduction of Cu+ [30,31]. Only Cu2+ and Cu+ species existed in the Cu1.9-SSZ-39-Fresh sample. However, a small peak emerged at around 180 ℃ (peak A) in Cu3.4-SSZ-39-Fresh, assigned to CuOx species [32]. Moreover, more CuOx species were formed in Cu1.9-SSZ-39-HTA and Cu3.4-SSZ-39-HTA.

    Figure 2

    Figure 2.  H2-TPR profiles of Cu-SSZ-39 catalysts with different copper contents before and after hydrothermal aging treatment.

    To evaluate the amount of divalent Cu ions in the catalysts, EPR experiments were carried out, with the results depicted in Fig. S2 (Supporting information). Only one type of hexacoordinated Cu2+ species (g = 2.41, A = 133 G) was observed in both the fresh and aged catalysts, assigned to Cu2+ species [13,33]. Moreover, the normalized Cu2+ concentration was calculated and the data are presented in Fig. S2b. As can be observed, both Cu1.9-SSZ-39-Fresh and Cu3.4-SSZ-39-Fresh faced a decrease in the number of Cu2+ ions after hydrothermal aging treatment, which indicated that a large amount of Cu2+ transformed to EPR-inactive copper species (such as CuOx).

    To sum up, Cu2+ species dominated in both the Cu1.9-SSZ-39-Fresh and Cu3.4-SSZ-39-Fresh catalysts. After hydrothermal aging treatment, part of the Cu2+ species transformed to CuOx species, reducing the concentration of EPR-active Cu2+ species.

    The influence of C3H6 on the fresh and aged Cu-SSZ-39 catalysts with different Cu contents was evaluated, and the results are presented in Fig. 3. After hydrothermal aging treatment, the low-temperature catalytic activity of Cu1.9-SSZ-39-HTA significantly increased, while the high-temperature activity slightly decreased. However, the Cu3.4-SSZ-39-HTA sample did not achieve an observable increase in low-temperature catalytic activity, while the high-temperature catalytic activity declined, which is in accordance with our previous studies [13,20,32]. After the introduction of C3H6, the catalytic activity above 250 ℃ of Cu1.9-SSZ-39-Fresh decreased significantly, with NOx conversion around 60% at 550 ℃. However, the negative affect of C3H6 on catalytic activity was alleviated in Cu1.9-SSZ-39-HTA, and an increase in NOx conversion was observed above 450 ℃. Meanwhile, the inhibition of catalytic activity in Cu3.4-SSZ-39-Fresh caused by C3H6 was weaker than that of Cu1.9-SSZ-39-Fresh, and the NOx conversion of Cu3.4-SSZ-39-Fresh also began to increase above 400 ℃. Moreover, the effect of C3H6 on catalytic activity was even weaker in Cu3.4-SSZ-39-HTA. The NOx conversion of Cu3.4-SSZ-39-HTA-500 ppm C3H6 was even higher than that of Cu3.4-SSZ-39-HTA above 450 ℃.

    Figure 3

    Figure 3.  Effect of C3H6 on the activity of Cu-SSZ-39 catalysts with low-copper-loading (a) and high-copper-loading (b) before and after hydrothermal aging. Gas conditions: [NO] = 500 ppm, [NH3] = 500 ± 5 ppm, [O2] = [H2O] = 5 vol%, [C3H6] = 500 ppm (when used), balanced by N2, total gas flow: 500 mL/min, GHSV = 200,000 h−1.

    To better understand the poisoning mechanism of C3H6 on Cu-SSZ-39 catalysts, NH3 conversion, C3H6 conversion and the concentration of HCN during NH3-SCR activity tests are depicted in Fig. 4. The shapes of the NH3 conversion curves of Cu1.9-SSZ-39-Fresh and Cu1.9-SSZ-39-HTA are similar to their NOx conversion curves, while the NH3 conversion of Cu1.9-SSZ-39-HTA was slightly higher than NOx conversion over 450 ℃ (Figs. 4a and b). Considering the formation of CuOx species in Cu1.9-SSZ-39-HTA (Fig. 2), the decline in NOx conversion at high temperature was probably due to non-selective oxidation of NH3. In the presence of C3H6, the NH3 conversion of Cu1.9-SSZ-39-Fresh and Cu1.9-SSZ-39-HTA was clearly higher than NOx conversion, especially over 350 ℃. This result indicates that NH3 was consumed by other reactions, and not enough NH3 participated in the reduction of NOx. Meanwhile, the C3H6 conversion of Cu1.9-SSZ-39-Fresh and Cu1.9-SSZ-39-HTA during NH3-SCR tests is presented in Fig. 4c. The ignition temperature of C3H6 in Cu1.9-SSZ-39-Fresh and Cu1.9-SSZ-39-HTA is around 300–350 ℃, and as the conversion of C3H6 increased, HCN began to form, as presented in Fig. 4d. Therefore, it can be inferred that the NH3 reacted with C3H6 over 300 ℃, forming HCN according to Eq. 1 [17,34], and the amount of NH3 was insufficient for the NH3-SCR reaction. It is worth mentioning that Cu1.9-SSZ-39-HTA possessed higher C3H6 conversion than Cu1.9-SSZ-39-Fresh, while more HCN formed for Cu1.9-SSZ-39-Fresh, indicating that part of the C3H6 was consumed by other reactions for Cu1.9-SSZ-39-HTA. Furthermore, the concentration of HCN over Cu1.9-SSZ-39-HTA began to decrease over 450 ℃ (Fig. 4d), accompanied by an increase in NOx conversion (Fig. 3a). This indicates that the reaction between C3H6 and NH3 was hindered in Cu1.9-SSZ-39-HTA over 450 ℃, so that sufficient NH3 was available to participate in the NH3-SCR reaction.

    (1)

    Figure 4

    Figure 4.  The NH3 conversion of Cu-SSZ-39 catalysts with low copper (a) and high copper (b) before and after hydrothermal aging, C3H6 conversion (c) and HCN concentration (d). Gas conditions: [NO] = 500 ppm, [NH3] = 500 ± 5 ppm, [O2] = [H2O] = 5 vol%, [C3H6] = 500 ppm (when used), balanced by N2, total gas flow: 500 mL/min, GHSV = 200,000 h−1.

    The NH3 conversion of Cu3.4-SSZ-39-Fresh and Cu3.4-SSZ-39-HTA is illustrated in Fig. 4b. The NH3 conversion of Cu3.4-SSZ-39-Fresh was similar to its NOx conversion, however, Cu3.4-SSZ-39-HTA possessed higher NH3 conversion than NOx conversion over 350 ℃, owing to the existence of CuOx species. When C3H6 was introduced, the NH3 conversion of both Cu3.4-SSZ-39-Fresh and Cu3.4-SSZ-39-HTA was higher than NOx conversion over 300 ℃. From 300 ℃ to 400 ℃, C3H6 conversion rose dramatically meanwhile, the HCN concentration increased and NOx conversion decreased. In this temperature range NH3 reacted with C3H6 therefore, the NH3-SCR reaction was hindered. When the temperature rose over 450 ℃, the HCN concentration decreased and NOx conversion recovered, indicating that C3H6 was consumed by other reactions and more NH3 participated in the NH3-SCR reaction.

    It should be noted that HC-SCR is also a way for NOx removal [35,36], and the reaction between C3H6 and NO followed Eq. 2. Therefore, the C3H6-SCR reaction was conducted to evaluate its impact on the NH3-SCR reaction over Cu-SSZ-39 catalysts. Fig. S3a (Supporting information) shows that the NOx conversion was quite low below 300 ℃ during the C3H6-SCR reaction in all the tested Cu-SSZ-39 catalysts. Meanwhile, NOx conversion began to increase over 300 ℃, together with the formation of a small amount of HCN (Fig. S3b in Supporting information). The formation of HCN may have followed Eq. 3, and the concentration of HCN (Fig. S3b) was lower than that generated in the NH3-SCR reaction (Fig. 4d). Considering that the inlet concentration of NO was 500 ppm, less than 8% NOx conversion was obtained for Cu1.9-SSZ-39-Fresh, and the HCN concentration was over 20 ppm at 400 and 450 ℃. Therefore, over half of the NOx was consumed following Eq. 3 for Cu1.9-SSZ-39-Fresh at 400 and 450 ℃. However, for the other catalysts, most of the NOx was consumed following Eq. 2, and C3H6-SCR played an important role in the NOx conversion over 350 ℃.

    (2)

    (3)

    To further prove the side reaction between NH3 and C3H6 led to a deficiency in the amount of NH3 available for the NH3-SCR reaction, NH3 was introduced at various concentrations during the NH3-SCR tests. As presented in Figs. 5a and b, both fresh Cu1.9-SSZ-39 and Cu3.4-SSZ-39 catalysts faced a decline in NOx conversion when C3H6 was introduced regardless of the NH3 concentration. When the NH3 concentration increased from 400 ppm to 500 ppm, the NOx conversion for both the Cu1.9-SSZ-39-Fresh and Cu3.4-SSZ-39-Fresh catalysts increased dramatically. However, the NOx conversion was only slightly improved when the NH3 concentration further increased to 600 ppm. Similar phenomenon was observed in the aged catalysts as presented in Figs. 5c and d. When C3H6 was introduced, NOx conversion declined in both Cu1.9-SSZ-39-HTA and Cu3.4-SSZ-39-HTA catalysts; with the increase of NH3 concentration from 400 ppm to 500 ppm NOx conversion was improved significantly.

    Figure 5

    Figure 5.  NOx conversion of Cu-SSZ-39 catalysts using different NH3 concentrations: (a) Cu1.9-SSZ-39-Fresh, (b) Cu3.4-SSZ-39-Fresh, (c) Cu1.9-SSZ-39-HTA, (d) Cu3.4-SSZ-39-HTA. HCN concentration: (e) Cu1.9-SSZ-39, (f) Cu3.4-SSZ-39 catalysts. Gas conditions: [NH3] = 400, 500, 600 ppm, [NO] = 500 ppm, [O2] = [H2O] = 5 vol%, [C3H6] = 500 ppm, balanced by N2, total gas flow: 500 mL/min, GHSV = 200,000 h−1.

    HCN concentration of catalysts was helpful to analyze side reactions and the results were presented in Figs. 5e and f. More HCN was generated when the NH3 concentration increased, which indicated that the additional NH3 was depleted by C3H6. For the Cu3.4-SSZ-39 catalyst, NOx conversion decreased from 300 ℃ to 400 ℃, and further increased from 450 ℃ on. This was in accordance with the turning point of HCN concentration at 400 ℃ as presented in Fig. 5f. This phenomenon indicates that when HCN formed (from C3H6 reacting with NH3), the NH3-SCR reaction was hindered; when the HCN concentration decreased (C3H6 was consumed by other reactions), the NH3-SCR reaction recovered. The relationship between HCN generation and NOx conversion indicates that C3H6 hindered the NH3-SCR reaction by depleting NH3. Cu1.9-SSZ-39-HTA exhibited similar NOx conversion and HCN concentration curves to those of Cu3.4-SSZ-39-Fresh, which was probably due to the composition of Cu species in them being similar (both had a small amount of CuOx species). However, Cu3.4-SSZ-39-HTA possessed much more CuOx species, and the NOx conversion curve was somewhat different. Besides the turning point at 400 ℃, another turning point at 450 ℃ emerged in the NOx conversion curve of Cu3.4-SSZ-39-HTA. As presented in Figs. 5e and f, the least amount of HCN was generated compared with the other tested catalysts. Therefore, the decrease in NOx conversion over 450° in Cu3.4-SSZ-39-HTA was probably due to the non-selective oxidation of NH3.

    In addition, to investigate whether carbon deposition contributed to the decline in NOx conversion activity at high temperatures, steady-state NH3-SCR testing was carried out. Both fresh and aged Cu-SSZ-39 catalysts with different Cu content were exposed to a NH3-SCR+C3H6 atmosphere at 400 ℃, and the resulting NOx conversion is presented in Fig. 6. In the first 180 min, the NOx conversion of all the tested catalysts remained constant without a detectable decline trend, excluding the effect of carbon deposition under the conditions we used. The concentration of input NH3 was increased from 500 ppm to 600 ppm at the 180th min, and an increase in NOx conversion could be observed for all tested catalysts. This was in accordance with the result of Fig. 5, which further proved that the depletion of NH3 was the main reaction for the decline in NOx conversion.

    Figure 6

    Figure 6.  NOx conversion of Cu-SSZ-39 at 400 ℃. (a) Cu1.9-SSZ-39-Fresh, (b) Cu1.9-SSZ-39-HTA, (c) Cu3.4-SSZ-39-Fresh and (d) Cu3.4-SSZ-39-HTA. Gas conditions: [NH3] = 500 ppm, [C3H6] = 500 ppm, 600 ppm, [O2] = [H2O] = 5 vol%, balanced by N2, total gas flow: 500 mL/min, GHSV = 200,000 h−1.

    In order to further investigate the side reaction, NH3 (+C3H6) oxidation experiments were conducted, and results are shown in Fig. S4 (Supporting information). The NH3 conversion of the fresh and aged Cu1.9-SSZ-39 catalysts was below 50% under the entire tested temperature range without C3H6 introduction (Fig. S4a). When C3H6 was introduced, the NH3 conversion of Cu1.9-SSZ-39 catalysts began to increase significantly over 400 ℃, and a large amount of HCN species formed for Cu1.9-SSZ-39-Fresh (Figs. S4a and b). The NH3 conversion of Cu3.4-SSZ-39 was not over 50% above 500 ℃ without C3H6. When C3H6 was introduced, more NH3 was consumed at 400 and 450 ℃ and large amount of HCN was produced (Figs. S4b and c). However, Cu3.4-SSZ-39-HTA exhibited higher NH3 conversion without C3H6, and hardly any HCN formed with Cu3.4-SSZ-39-HTA when C3H6 was introduced (Figs. S4b and c). This indicates that NH3 was not consumed by C3H6, and non-selective oxidation of NH3 was the main reason for the high NH3 conversion of Cu3.4-SSZ-39-HTA. Meanwhile, Cu3.4-SSZ-39-HTA exhibited the highest C3H6 conversion among the tested catalysts, indicating that the oxidation of C3H6 is also more facile with this catalyst. Moreover, C3H6 conversion was presented in Fig. S4d, and C3H6 conversion of prepared catalysts followed sequence as: Cu3.4-SSZ-39-HTA > Cu3.4-SSZ-39-Fresh > Cu1.9-SSZ-39-HTA > Cu1.9-SSZ-39-Fresh. Considering the Cu species in prepared catalysts, it can be deduced that CuOx species promoted C3H6 oxidation.

    As presented in Fig. 3, little effect of C3H6 was observed on the catalytic activity of Cu-SSZ-39 catalysts below 250 ℃, and the negative affect on catalytic performance mainly occurred at high temperatures. The diffusion diameter of C3H6 molecules is around 4.5 Å, but the pore size of Cu-SSZ-39 zeolites is 3.84 Å × 3.84 Å × 3.64 Å. Therefore, it is difficult for C3H6 molecules to enter the pore channels of Cu-SSZ-39 catalysts and effect catalytic activity below 250 ℃ [37,38]. With increasing temperature, the thermal vibrations of the zeolite framework and C3H6 molecules were intensified simultaneously [39,40]. Therefore, C3H6 molecules could enter the channels of the Cu-SSZ-39 zeolite and affect the catalytic activity of the Cu-SSZ-39 catalysts.

    The effects of C3H6 on the catalytic activity of Cu-SSZ-39 catalysts with different Cu loadings varied significantly. As presented in Fig. 3, NOx conversion was inhibited by C3H6 for both Cu1.9-SSZ-39-Fresh and Cu3.4-SSZ-39-Fresh above 250 ℃. However, the activity loss was much more severe for Cu1.9-SSZ-39-Fresh, and an increase in NOx conversion was even observed for Cu3.4-SSZ-39-Fresh over 400 ℃. H2-TPR results (Fig. 2) revealed that CuOx species emerged in Cu3.4-SSZ-39-Fresh, which may explain the difference between Cu1.9-SSZ-39-Fresh and Cu3.4-SSZ-39-Fresh. As presented in Figs. 4c and d, C3H6 conversion was higher in Cu3.4-SSZ-39-Fresh with less HCN formation, indicating that oxidation of C3H6 occurred more easily when Cu loading was high. Moreover, we have concluded that the reaction between C3H6 and NH3 was the main reason for catalytic activity loss at high temperature. Cu3.4-SSZ-39-Fresh, with more CuOx, can more easily oxidize C3H6 therefore, more NH3 can participate in the NH3-SCR reaction, and it possessed better catalytic performance than Cu1.9-SSZ-39-Fresh.

    Hydrothermal aging treatment also affected the C3H6 resistance of Cu-SSZ-39 catalysts. As presented in Fig. 3, C3H6 had less effect on the catalytic activity of the aged Cu-SSZ-39 catalysts than the fresh ones. Meanwhile, higher C3H6 conversion and lower HCN production was achieved by the aged Cu-SSZ-39 catalysts (Figs. 4c and d). Similar to Cu3.4-SSZ-39-Fresh, both Cu1.9-SSZ-39-HTA and Cu3.4-SSZ-39-HTA possess CuOx species, as shown in Fig. 2. Meanwhile, a turning point of NOx conversion emerged for Cu3.4-SSZ-39-Fresh, Cu1.9-SSZ-39-HTA and Cu3.4-SSZ-39-HTA around 400 ℃ (Fig. 3). As we discussed above, CuOx species are active for C3H6 oxidation over 400 ℃, which alleviates the reaction between C3H6 and NH3 [41]. Therefore, NH3 is released to participate in the NH3-SCR reaction, resulting in an increase in NOx conversion. When Cu-SSZ-39 catalysts are hydrothermally aged, abundant CuOx species form therefore, catalytic activity recovers. It is worth mentioning that a further decrease in NOx conversion was observed in Cu3.4-SSZ-39-HTA above 500 ℃ (Fig. 3b). This is because the presence of excessive CuOx species could also increase the oxidation of NH3 (Fig. S4b), which again resulted in a lack of NH3 [42,43].

    It is interesting that Cu-SSZ-13 catalysts behaved differently when subjected to C3H6 poisoning. Studies revealed a decrease in low-temperature catalytic activity when C3H6 was introduced to Cu-SSZ-13, and the blocking of pores by carbon deposits was the main reason for activity loss [2123,44]. In our recent study, we found that besides the propylene ammoxidation reaction, carbon deposits were also responsible for the activity loss of Cu-SSZ-13. Meanwhile, carbon can be deposited from 250 ℃ to 500 ℃ [24]. However, the decline in NOx conversion for Cu-SSZ-39 was not due to carbon deposits in this study. As presented in Fig. 6, no decline in NOx conversion was observed with the introduction of C3H6 for any of the Cu-SSZ-39 catalysts within 180 min. Comparatively, small-pore zeolites possess better HC resistance than medium- or large-pore zeolites, because HC molecules are too large to enter the zeolite pores. Moreover, compared with Cu-SSZ-13, the channels of Cu-SSZ-39 are more tortuous, therefore C3H6 molecules have more difficulty entering the channels of Cu-SSZ-39 under the conditions we carried out, avoiding carbon deposition. Furthermore, the CuOx species in Cu-SSZ-39 catalysts possessed better redox ability than Cu2+ species [32]. Therefore, CuOx species in Cu-SSZ-39 can help to oxidize C3H6, preserving NH3 for the NH3-SCR reaction.

    In this study, the effect of C3H6 on Cu-SSZ-39 catalysts was investigated. It turned out the propylene ammonia oxidation reaction at high temperatures resulted in the consumption of NH3, therefore, affecting NH3-SCR activity. CuOx species in high Cu loaded or hydrothermally aged Cu-SSZ-39 catalysts facilitated the oxidation of C3H6, preserving NH3 for SCR reaction. As a result, catalyst with higher Cu content performed better with C3H6 existing, meanwhile, long-distance driving (hydrothermal aging process) cannot result in the decline of HC resistance in Cu-SSZ-39 catalysts. For one thing, Cu-SSZ-39 catalysts are known for excellent hydrothermal stability, and the aged catalysts even presented better HCs resistance, which proved that Cu-SSZ-39 is capable of application. For another, according to the results of this study, Cu-SSZ-39 catalysts of high Cu content with a little CuOx species should be used considering SCR activity and HCs resistance. The research on the HCs resistance of Cu-SSZ-39 catalysts proved that Cu-SSZ-39 catalysts are capable of application in diesel vehicles. The application of Cu-SSZ-39 catalysts can help to further improving atmospheric environment.

    The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

    Jinpeng Du: Data curation, Formal analysis, Investigation, Methodology, Writing – original draft, Writing – review & editing, Funding acquisition. Junlin Chen: Data curation, Formal analysis, Investigation, Methodology, Writing – original draft. Yulong Shan: Conceptualization, Data curation, Resources, Supervision, Writing – review & editing, Funding acquisition. Tongliang Zhang: Investigation, Validation. Yu Sun: Data curation, Investigation, Validation. Zhongqi Liu: Data curation, Formal analysis, Validation. Xiaoyan Shi: Data curation, Formal analysis. Wenpo Shan: Data curation, Validation. Yunbo Yu: Data curation, Funding acquisition, Resources, Supervision, Validation, Writing – review & editing. Hong He: Project administration, Resources, Validation.

    This work was financially supported by the National Natural Science Foundation of China (Nos. 52200136, 52270112). National Energy-Saving and Low-Carbon Materials Production and Application Demonstration Platform Program (No. TC220H06N). Young Elite Scientists Sponsorship Program by CAST (No. 2022QNRC001).

    Supplementary material associated with this article can be found, in the online version, at doi:10.1016/j.cclet.2024.110019.


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  • Figure 1  (a) 27Al and (b) 29Si NMR spectra of Cu-SSZ-39 catalysts with different copper contents before and after hydrothermal aging treatment. Si/Al ratio was calculated from areas of deconvoluted 29Si NMR peaks.

    Figure 2  H2-TPR profiles of Cu-SSZ-39 catalysts with different copper contents before and after hydrothermal aging treatment.

    Figure 3  Effect of C3H6 on the activity of Cu-SSZ-39 catalysts with low-copper-loading (a) and high-copper-loading (b) before and after hydrothermal aging. Gas conditions: [NO] = 500 ppm, [NH3] = 500 ± 5 ppm, [O2] = [H2O] = 5 vol%, [C3H6] = 500 ppm (when used), balanced by N2, total gas flow: 500 mL/min, GHSV = 200,000 h−1.

    Figure 4  The NH3 conversion of Cu-SSZ-39 catalysts with low copper (a) and high copper (b) before and after hydrothermal aging, C3H6 conversion (c) and HCN concentration (d). Gas conditions: [NO] = 500 ppm, [NH3] = 500 ± 5 ppm, [O2] = [H2O] = 5 vol%, [C3H6] = 500 ppm (when used), balanced by N2, total gas flow: 500 mL/min, GHSV = 200,000 h−1.

    Figure 5  NOx conversion of Cu-SSZ-39 catalysts using different NH3 concentrations: (a) Cu1.9-SSZ-39-Fresh, (b) Cu3.4-SSZ-39-Fresh, (c) Cu1.9-SSZ-39-HTA, (d) Cu3.4-SSZ-39-HTA. HCN concentration: (e) Cu1.9-SSZ-39, (f) Cu3.4-SSZ-39 catalysts. Gas conditions: [NH3] = 400, 500, 600 ppm, [NO] = 500 ppm, [O2] = [H2O] = 5 vol%, [C3H6] = 500 ppm, balanced by N2, total gas flow: 500 mL/min, GHSV = 200,000 h−1.

    Figure 6  NOx conversion of Cu-SSZ-39 at 400 ℃. (a) Cu1.9-SSZ-39-Fresh, (b) Cu1.9-SSZ-39-HTA, (c) Cu3.4-SSZ-39-Fresh and (d) Cu3.4-SSZ-39-HTA. Gas conditions: [NH3] = 500 ppm, [C3H6] = 500 ppm, 600 ppm, [O2] = [H2O] = 5 vol%, balanced by N2, total gas flow: 500 mL/min, GHSV = 200,000 h−1.

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  • 发布日期:  2025-03-15
  • 收稿日期:  2023-12-29
  • 接受日期:  2024-05-15
  • 修回日期:  2024-04-09
  • 网络出版日期:  2024-05-16
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