Citation: MAO Yan-dong, JIN Ya-dan, WANG Hui-fang, ZHENG Yan, LI Ke-zhong, BI Ji-cheng, LI Jin-lai, XIN Feng. Experimental research on corrosions of corundum refractory by alkali metals in catalytic coal gasification process[J]. Journal of Fuel Chemistry and Technology, ;2014, 42(11): 1332-1339. shu

Experimental research on corrosions of corundum refractory by alkali metals in catalytic coal gasification process

  • Corresponding author: MAO Yan-dong, 
  • Received Date: 29 May 2014
    Available Online: 18 August 2014

    Fund Project: 国家科技支撑计划(2009BAA25B00) (2009BAA25B00) 国家重点基础研究发展规划(973计划, 2011CB201305) (973计划, 2011CB201305) 国际科技合作专项(2011DFA60610). (2011DFA60610)

  • The research on the issue of material corrosion in catalytic coal gasifier was focused on, in which the potassium carbonate and the coal ash from catalytic coal gasification with high alkali content were used to test the corrosion to the corundum refractory. The corundum refractory corroded by alkali metals at different reaction atmospheres, temperatures, reaction time, and alkali metal forms was characterized by using scanning electron microscope and energy spectrum analysis(SEM-EDX), X-ray diffraction (XRD) analysis, and 27Al nuclear magnetic resonance (NMR) analysis. The results show that the corrosive behavior of alkali metals on refractory is affected by temperature, reaction atmosphere, reaction time, and alkali metal forms. Specially, the more serious corrosion of corundum refractory in air takes place due to a new phase, potassium aluminate, being formed via chemical reaction between potassium carbonate or coal ash with high alkali content and corundum refractory, and the content of potassium aluminate increases with increasing temperature and reaction time.
  • 加载中
    1. [1]

      [1] 白树华, 邓惠平, 董众兵, 王洋. 加压流化床煤气化炉衬里材料的选择与烘制[J]. 煤炭转化, 2001, 24(4): 28-31.(BAI Shu-hua, DENG Hui-ping, DONG Zhong-bing, WANG Yang. Selecting and drying of refractory for a pressurized fluidized bed coal gasifier[J]. Journal of Coal Conversion, 2001, 24(4): 28-31.)

    2. [2]

      [2] 毛燕东, 李克忠, 孙志强, 毕继诚, 辛峰, 李金来. 小型流化床燃煤自供热煤催化气化特性研究[J]. 高等化学工程学报, 2013, 27(5): 798-804.(MAO Yan-dong, LI Ke-zhong, SUN Zhi-qiang, BI Ji-cheng, XIN Feng, LI Jin-lai. Characteristics of catalytic coal gasification in lab scale autothermal fluidized bed[J]. Journal of Chemical Engineering of Chinese Universities, 2013, 27(5): 798-804.)

    3. [3]

      [3] BI J C, LI K Z, MAO Y D, QU X. Method for preparing methane-containing gas through multi-region coal gasification and gasification furnace thereof: CN, 102021039A[P]. 2011-04-20.

    4. [4]

      [4] 毛燕东, 毕继诚, 李金来, 甘中学. 一种由煤催化气化制甲烷的方法: CN, 201010532452.6[P]. 2010-11-02.(MAO Yan-dong, BI Ji-cheng, LI Jin-lai, GAN Zhong-xue. A method for producing methane by catalytic gasification of coal: CN, 201010532452.6[P]. 2010-11-02.)

    5. [5]

      [5] 毕继诚, 毛燕东, 李克忠. 一种燃煤自供热的催化气化制天然气的工艺和系统: CN, 201210196987.X[P]. 2012-06-15.(BI Ji-cheng, MAO Yan-dong, LI Ke-zhong. Process by catalytic gasification of natural gas to a coal self-heating: CN, 201210196987.X[P]. 2012-06-15.)

    6. [6]

      [6] PAN Y G, LIU M Z, JI C Y, HU M J, WANG Z. To prepar the town gas by catalytic gasification of Da-Tong coal under elevated pressure: I. The characteristics of catalytic gasification of Da-Tong coal and its coke[J]. J East Chin Sch Chem Eng Technol, 1986, 12(1): 25-33.

    7. [7]

      [7] HIRSCH R L, GALLAGEHER J E, LESSARD J R, WESSELHOFT R D. Catalytic coal gasification: An emerging technology[J]. Science, 1982, 215(4529): 121-127.

    8. [8]

      [8] NAHAS N C. Exxon catalytic coal gasification process[J]. Fuel, 1983, 62(2): 239-241.

    9. [9]

      [9] NAHAS N C. Process for the catalytic gasification of coal: US, 4077778[P]. 1978-03-07.

    10. [10]

      [10] LANG R J, PABST J K. EXXON catalytic coal-gasification-process development and predevelopment program[R]. Baytown: EXXON Research and Engineering CO, 1976-1982.

    11. [11]

      [11] NAHAS N C. Catalytic steam gasification of petroleum coke to methane: US, 2007/0083072 A1[P]. 2007-04-12.

    12. [12]

      [12] HIPPO E J, SHETH A C. Mild catalytic steam gasification process: US, 2007/0000177 A1[P]. 2007-01-04.

    13. [13]

      [13] VERAA M J, BELL A T. Effect of alkali metal catalysts on gasification of coal char[J]. Fuel, 1978, 57(4): 194-200.

    14. [14]

      [14] MCKEE D W, SPIRO C L, KOSKY P G. Catalysis of coal char gasification by alkali metal salts[J]. Fuel, 1983, 62(2): 217-220.

    15. [15]

      [15] YEBOAH Y D, XU Y, SHETH A C. Catalytic gasification of coal using eutectic salts: Identification of eutectics[J]. Carbon, 2003, 41(2): 203-214.

    16. [16]

      [16] SHETH A C, YEBOAH Y D, GODAVARTY A, SASTRY C. Catalytic gasification of coal using eutectic salts: Reaction kinetics with binary and ternary eutectic catalysts[J]. Fuel, 2003, 82(3): 305-317.

    17. [17]

      [17] PRIGENT P, BOUCHETOU M L, POIRIER J. Andalusite: An amazing refractory raw material with excellent corrosion resistance to sodium vapours[J]. Ceram Int, 2011, 37(1): 2287-2296.

    18. [18]

      [18] 新民, 李连洲.在可变气体介质条件下莫来石刚玉耐火材料与碱的相互作用[J]. 国外耐火材料, 1996, 35(5): 52-55.(XIN Min, LI Lian-zhou. The interaction of alkali materials and mullite/corundum refractories under variable gas medium conditions[J]. Foreign Refractories, 1996, 35(5): 52-55.)

    19. [19]

      [19] GB/T149823-94, 耐火材料抗碱性试验方法[S].(GB/T149823-94, The method for alkali resistance of refractions[S].)

    20. [20]

      [20] XU G T, DU H G. The mechanism and discussion of alkali-corrosion of refractories containing carbon[J] . Study on Iron & Steel, 1998, 26(5): 45-48.

    21. [21]

      [21] 徐国涛, 刁日升, 杜鹤桂, 孙希文. 高碱金属钒钛渣对高炉炉衬材料的侵蚀研究[J]. 钢铁钒钛, 2004, 25(2): 27-34.(XU Gou-tao, DIAO Ri-sheng, DU He-gui, SUN Xi-wen. Study on erosion process of vanadium-titanium bearing slag with high alkali content on blast furnace lining[J]. Journal of Iron Steel Vanadium Titanium, 2004, 25(2): 27-34.)

    22. [22]

      [22] 徐国涛, 杜鹤桂. 含炭耐火材料抗碱侵蚀机制及探讨[J]. 钢铁研究, 1998, 26(5): 55-59.(XU Guo-tao, DU He-gui. Discussion on alkali resistance mechanism of carbon containing refractory[J]. Journal of Iron Steel Vanadium Titanium, 1998, 26(5): 55-59.)

    23. [23]

      [23] 李伟, 孙康, 吴剑辉, 刘明月. 碳热还原条件下SiO2-A12O3系耐火材料的腐蚀行为[J]. 有色金属, 2001, 53(4): 44-46. (LI Wei, SUN Kang, WU Jian-hui, LIU Min-yue. Corrosion behavior of refractory materials under carbothermic reduction condition[J]. Journal of Nonferrous metal, 2001, 53(4): 44-46.)

    24. [24]

      [24] 周世倬. 碱金属与高炉内衬[J]. 钢铁钒钛, 1983, 4(1): 20-27.(ZHOU Shi-zhuo. Alkali metal and blast furnace lining[J]. Journal of Iron Steel Vanadium Titanium, 1983, 4(1): 20-27.)

    25. [25]

      [25] 高峰, 单晓伟. 煤灰在不同耐火砖表面的润湿性与侵蚀性研究[J]. 燃料化学学报, 2012, 40(7): 769-775.(GAO Feng, SHAN Xiao-wei. Wet tability and erodibility of coal ash on the surface of different referactories[J]. Journal of Fuel Chemistry and Technology, 2012, 40(7): 769-775.)

    26. [26]

      [26] STJERNBERG J, OLIVAS M A, ANTTI M L. Laboratory scale study of the degradation of mullite/corundum refractories by reaction with alkali-doped deposit materials[J]. Ceram Int, 2013, 39(1): 791-800.

    27. [27]

      [27] 刘景林, 李连洲. 水泥回转窑中碱对氧化铝质耐火材料的作用[J]. 国外耐火材料, 1996, (2): 53-55. (LIU Jing-lin, LI Lian-zhou. The interaction of alkali materials and alumina refractories in the cement rotary kiln[J]. Foreign Refractories, 1996, (2): 53-55.)

  • 加载中
    1. [1]

      Zitong Chen Zipei Su Jiangfeng Qian . Aromatic Alkali Metal Reagents: Structures, Properties and Applications. University Chemistry, 2024, 39(8): 149-162. doi: 10.3866/PKU.DXHX202311054

    2. [2]

      Zuozhong Liang Lingling Wei Yiwen Cao Yunhan Wei Haimei Shi Haoquan Zheng Shengli Gao . Exploring the Development of Undergraduate Scientific Research Ability in Basic Course Instruction: A Case Study of Alkali and Alkaline Earth Metal Complexes in Inorganic Chemistry. University Chemistry, 2024, 39(7): 247-263. doi: 10.3866/PKU.DXHX202310103

    3. [3]

      Jie ZHAOSen LIUQikang YINXiaoqing LUZhaojie WANG . Theoretical calculation of selective adsorption and separation of CO2 by alkali metal modified naphthalene/naphthalenediyne. Chinese Journal of Inorganic Chemistry, 2024, 40(3): 515-522. doi: 10.11862/CJIC.20230385

    4. [4]

      Yong Zhou Jia Guo Yun Xiong Luying He Hui Li . Comprehensive Teaching Experiment on Electrochemical Corrosion in Galvanic Cell for Chemical Safety and Environmental Protection Course. University Chemistry, 2024, 39(7): 330-336. doi: 10.3866/PKU.DXHX202310109

    5. [5]

      Bo YANGGongxuan LÜJiantai MA . Corrosion inhibition of nickel-cobalt-phosphide in water by coating TiO2 layer. Chinese Journal of Inorganic Chemistry, 2025, 41(2): 365-384. doi: 10.11862/CJIC.20240063

    6. [6]

      Shuyong Zhang Shu'e Song . Ideological and Political Case Design of Experiment of Corrosion and Protection Linking with National Major Projects. University Chemistry, 2024, 39(2): 57-60. doi: 10.3866/PKU.DXHX202304078

    7. [7]

      Qingtang ZHANGXiaoyu WUZheng WANGXiaomei WANG . Performance of nano Li2FeSiO4/C cathode material co-doped by potassium and chlorine ions. Chinese Journal of Inorganic Chemistry, 2024, 40(9): 1689-1696. doi: 10.11862/CJIC.20240115

    8. [8]

      Li Jiang Changzheng Chen Yang Su Hao Song Yanmao Dong Yan Yuan Li Li . Electrochemical Synthesis of Polyaniline and Its Anticorrosive Application: Improvement and Innovative Design of the “Chemical Synthesis of Polyaniline” Experiment. University Chemistry, 2024, 39(3): 336-344. doi: 10.3866/PKU.DXHX202309002

    9. [9]

      Yingran Liang Fei WangJiabao Sun Hongtao Zheng Zhenli Zhu . Construction and Application of a New Experimental Device for Determination of Alkaline Metal Elements by Plasma Atomic Emission Spectrometry Based on Solution Cathode Glow Discharge: An Alternative Approach for Fundamental Teaching Experiments in Emission Spectroscopy. University Chemistry, 2024, 39(5): 380-387. doi: 10.3866/PKU.DXHX202312024

    10. [10]

      Wenjing ZHANGXiaoqing WANGZhipeng LIU . Recent developments of inorganic metal complex-based photothermal materials and their applications in photothermal therapy. Chinese Journal of Inorganic Chemistry, 2024, 40(12): 2356-2372. doi: 10.11862/CJIC.20240254

    11. [11]

      Xiaofang DONGYue YANGShen WANGXiaofang HAOYuxia WANGPeng CHENG . Research progress of conductive metal-organic frameworks. Chinese Journal of Inorganic Chemistry, 2025, 41(1): 14-34. doi: 10.11862/CJIC.20240388

    12. [12]

      Xiangyu CAOJiaying ZHANGYun FENGLinkun SHENXiuling ZHANGJuanzhi YAN . Synthesis and electrochemical properties of bimetallic-doped porous carbon cathode material. Chinese Journal of Inorganic Chemistry, 2025, 41(3): 509-520. doi: 10.11862/CJIC.20240270

    13. [13]

      Fugui XIDu LIZhourui YANHui WANGJunyu XIANGZhiyun DONG . Functionalized zirconium metal-organic frameworks for the removal of tetracycline from water. Chinese Journal of Inorganic Chemistry, 2025, 41(4): 683-694. doi: 10.11862/CJIC.20240291

    14. [14]

      Yi DINGPeiyu LIAOJianhua JIAMingliang TONG . Structure and photoluminescence modulation of silver(Ⅰ)-tetra(pyridin-4-yl)ethene metal-organic frameworks by substituted benzoates. Chinese Journal of Inorganic Chemistry, 2025, 41(1): 141-148. doi: 10.11862/CJIC.20240393

    15. [15]

      Mengzhen JIANGQian WANGJunfeng BAI . Research progress on low-cost ligand-based metal-organic frameworks for carbon dioxide capture from industrial flue gas. Chinese Journal of Inorganic Chemistry, 2025, 41(1): 1-13. doi: 10.11862/CJIC.20240355

    16. [16]

      Shengbiao Zheng Liang Li Nini Zhang Ruimin Bao Ruizhang Hu Jing Tang . Metal-Organic Framework-Derived Materials Modified Electrode for Electrochemical Sensing of Tert-Butylhydroquinone: A Recommended Comprehensive Chemistry Experiment for Translating Research Results. University Chemistry, 2024, 39(7): 345-353. doi: 10.3866/PKU.DXHX202310096

    17. [17]

      Junli Liu . Practice and Exploration of Research-Oriented Classroom Teaching in the Integration of Science and Education: a Case Study on the Synthesis of Sub-Nanometer Metal Oxide Materials and Their Application in Battery Energy Storage. University Chemistry, 2024, 39(10): 249-254. doi: 10.12461/PKU.DXHX202404023

    18. [18]

      Yaping ZHANGTongchen WUYun ZHENGBizhou LIN . Z-scheme heterojunction β-Bi2O3 pillared CoAl layered double hydroxide nanohybrid: Fabrication and photocatalytic degradation property. Chinese Journal of Inorganic Chemistry, 2025, 41(3): 531-539. doi: 10.11862/CJIC.20240256

    19. [19]

      Mengyao Shi Kangle Su Qingming Lu Bin Zhang Xiaowen Xu . Determination of Potassium Content in Tobacco Stem Ash by Flame Atomic Absorption Spectroscopy. University Chemistry, 2024, 39(10): 255-260. doi: 10.12461/PKU.DXHX202404105

    20. [20]

      Changyan Sun Hualei Zhou Bin Dong . Application of “PBL” Teaching Mode in Inorganic Chemistry Experimental Education in the Perspective of Course Ideology and Politics: Taking Preparation of Manganese Carbonate as an Example. University Chemistry, 2024, 39(11): 378-383. doi: 10.12461/PKU.DXHX202402016

Metrics
  • PDF Downloads(0)
  • Abstract views(486)
  • HTML views(46)

通讯作者: 陈斌, bchen63@163.com
  • 1. 

    沈阳化工大学材料科学与工程学院 沈阳 110142

  1. 本站搜索
  2. 百度学术搜索
  3. 万方数据库搜索
  4. CNKI搜索
Address:Zhongguancun North First Street 2,100190 Beijing, PR China Tel: +86-010-82449177-888
Powered By info@rhhz.net

/

DownLoad:  Full-Size Img  PowerPoint
Return