

P-Ni4Mo Catalyst for Seawater Electrolysis with High Current Density and Durability
English
P-Ni4Mo Catalyst for Seawater Electrolysis with High Current Density and Durability
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INTRODUCTION
Electrochemical water decomposition is one of the most attractive and sustainable technologies for the production of hydrogen by converting electrical energy into chemical energy.[1-6] The water electrolysis is carried out through the oxygen evolution reaction at the anode to produce oxygen and the hydrogen evolution reaction (HER) at the cathode to produce hydrogen.[7-11] HER is limited by the high price and stability of noble metal materials (Pt-based for HER), making them difficult to apply commercially on a large scale.[12, 13]
Nowadays, non-noble metal electrocatalysts with high activity and long-term stability for electrocatalytic hydrolysis have been intensively investigated, and big achievements have been made.[14-17] On the other hand, it is well known that 96.5% of the global water resources is seawater, and freshwater resources are only about 1%,[18] while little has been done on the seawater electrolysis due to the main challenge of the chlorine evolution reaction, leading to the corrosion and fast performance decay of the catalysts. Therefore, the exploration of seawater electrolysis catalysts with low cost, resistance to seawater corrosion, and excellent stability is desirable option to promote the commercialization of related fields.[19, 20] The application of some non-noble metal catalysts to the seawater electrolysis has been studied, such as sulfides,[21, 22] selenide,[23, 24] phosphides,[20, 25] oxides,[26, 27] and nitrides,[28, 29, 13] which showed great potential to replace the noble metals, and with the merits of low cost. However, there are still some urgent problems needed to be solved. Firstly, the current studies generally use simulated seawater instead of real seawater for the tests, while the effect of the complex environment of real seawater on the catalyst surface is avoided. Secondly, the electrocatalytic activity was only studied at a relatively low potential,[30] which is far from the requirement of the industrial application (over 500 mA cm-2). Thirdly, the synthesized methods are usually complex and time-consuming, which covers a shadow on the industrial application of the prepared catalysts. Hence, it is urgently needed to explore a simple and highly efficient strategy to prepare the catalysts for seawater electrolysis with high performance and large current densities.
In this work, a one-step and rapid electrodeposition method to synthesize the P-Ni4Mo/CF catalysts was proposed, which are highly efficient and durable for seawater electrolysis. P-Ni4Mo/CF exhibited the current density of 100 mA cm-2 with an overpotential (η) of ~260 mV, which is very competitive, and only 88 mV away from commercial Pt/C catalyst (172 mV). In addition, the catalyst also displayed excellent stability, and no performance decay can be observed after a durability test for 200 h. Furthermore, the P-Ni4Mo/CF reaches an impressive current density of 1.0 A cm-2 at an overpotential of 551 mV. It's proposed that the special nano-flower structure ensured abundant mass transfer channels and more active sites accessible, resulting in the high activity, and the performance was further enhanced with the P-doping. Our work not only develops a high-performance phosphorus-doped transition metal catalyst for seawater electrolysis, but also provides insights into the development of industry-standard, inexpensive catalysts.
RESULTS AND DISCUSSION
The P-Ni4Mo/CF catalyst was synthesized by a one-step electrodeposition method, as shown in Figure 1a. P-Ni4Mo is grown directly on the CF and spatially interconnected to form many voids. X-ray diffraction (XRD) patterns display those three peaks located at 43.54°, 50.64°, and 74.30° are assigned to (211), (310), and (420) planes of P-Ni4Mo, respectively. Compared to Ni4Mo (PDF#03-1036), the P-Ni4Mo shows a negative shift in the diffraction peaks, suggesting the successful P doping (Figure 1b). Fi-gure 1c shows the uniform coverage of P-Ni4Mo on the surface of CF. Figure 1d-e presents the formation of a nano-flower structure by catalyst P-Ni4Mo/CF. This special structure has excellent catalytic activity specific surface area and abundant active material, which may facilitate the catalyst to fully contact the electrolyte and thus increase the reaction rate. Meanwhile, copper foam is a 3D porous material with excellent electrical conductivity and provides a large specific surface area favorable for electron transport, and the nano-flower structure of P-Ni4Mo provides active and adsorption sites.
Figure 1
Figure 1. (a) Synthetic illustration of P-Ni4Mo/CF. (b) XRD patterns of P-Ni4Mo. (c-e) SEM image of P-Ni4Mo/CF.The transmission electron microscopy (TEM) image shows that P-Ni4Mo is uniformly distributed in the copper network and appears as nanosheets (Figure 2b). An overlapping lamellar shape of the nanosheets is observed in the HRTEM image (Figure 2c), which is consistent with the SEM data (Figure 1c). Figure 2d displays the distinct lattice spacing of 2.07 Å, which is consistent with the (211) planar distance of Ni4Mo (Figure 2e). High magnification HAADF-TEM and energy-dispersive X-ray spectroscopy (EDS) images show that Ni, Mo, and P are uniformly distributed across the P-Ni4Mo (Figure 2f-i). The chemical states of P-Ni4Mo are studied by XPS (Figure 3a), and Figure 3b displays four peaks located at 856.18, 862.08, 873.88, and 880.28 eV, respectively. The two peaks appearing at 856.18 and 873.88 eV are assigned to Ni 2p3/2 and Ni 2p1/2 binding energies of Ni4Mo, and the other two peaks at 862.08 and 880.28 eV are related to satellite peaks, respectively.[31] Figure 2c shows that in the Mo 3d spectrum, the two peaks at Mo 3d5/2 (232.18 eV) and Mo 3d3/2 (235.28 eV) are attributed to the Ni4Mo.[32] In addition, two small peaks at 232.08 and 235.29 eV are attributed to Mo6+.[33] The peaks of P 2p are centered at 132.68 and 133.38 eV, which are attributed to M-P and P-O, respectively (Figure 3d).[34] Thus, this result combined with XRD and TEM confirms that P is successfully doped in the Ni4Mo.
Figure 2
Figure 3
In a typical three-electrode system, P-Ni4Mo/CF was used directly as a working electrode to evaluate the electrocatalytic activity of P-Ni4Mo/CF for HER under 1.0 M KOH + seawater. For comparison, the catalytic activities of Pt/C, Ni4Mo/CF and bare CF were also measured. It can be seen that P-Ni4Mo/CF exhibited a significant catalytic activity towards HER (Figure 4a), which is much higher than that of Ni4Mo/CF and CF. P-Ni4Mo/CF produced a current density of 100 mA cm-2 at an overpotential (η) of 260 mV. In addition, the current density of 1.0 A cm-2 can reach an overpotential of 551 mV, which is close to that of a commercial Pt/C catalyst (453 mV). As shown in Figure 4b, P-Ni4Mo/CF possessed a lower overpotential of 150, 260, and 422 mV than those of Ni4Mo/CF catalysts at current densities of 10, 100, and 500 mA cm-2, respectively, implying that phosphorus doping can greatly enhance the catalytic activity. Figure S5 shows the performance of HER under three different electrolytes, KOH + seawater, KOH + NaCl, and KOH systems, and compares it with the literature, as shown in Table S1, suggesting the activity of P-Ni4Mo/CF is comparable or even better than that of the recently published papers. The Tafel slope of 90.6 mV dec-1 for P-Ni4Mo/CF is slightly larger than that of Pt/C, while much lower than that of Ni4Mo/CF (148.2 mV dec-1) and CF (210.1 mV dec-1), respectively, suggesting more favorable kinetics and higher catalytic activity of P-Ni4Mo/CF catalyst (Figure 4c).
Figure 4
Figure 4. (a) LSV curves of different materials. (b) Overpotential corresponding to different current densities. (c) Corresponding Tafel plots with linear fitting. (d) The estimation of Cdl. (e) EIS spectra were measured at 10 mA cm-2. (f) Electrocatalysts efficiency of P-Ni4Mo/CF for HER. (g) Multipotential stability test of P-Ni4Mo/CF and long-term constant current stability test P-Ni4Mo/CF at 10 mA cm-2.To better analyze the HER mechanism, the electrochemical impedance spectroscopy (EIS) was tested at an overpotential of 10 mA cm-2, and the intrinsic properties of the prepared samples were evaluated (Figure 4d). The charge transfer resistance (Rct) is related to the electrocatalytic kinetic properties of the electrolysis and catalyst interface. In general, smaller Rct values indicated a faster electron transfer.[35] The Rct of P-Ni4Mo/CF (Rct = 1.2 Ω) is much lower than that of Ni4Mo/CF (Rct = 3.6 Ω) and CF (Rct = 11.4 Ω), which indicated that P doping enhanced the conductivity of Ni4Mo/CF.[36] In addition, P-Ni4Mo/CF, Ni4Mo/CF, and CF all showed excellent conductivity, demonstrating excellent ion transfer between the electrode and electrolyte (Table S2).[37] The electrochemically active surface area (ECSA) of different catalysts was evaluated, which can reflect the number of electrocatalytic active sites.[38] The magnitude of (Cdl) can be determined by calculating the relationship between different scan rates and current density. As presented in Figure 4e, P-Ni4Mo/CF showed a slope value of 45.9 mF cm-2, which is remarkably larger than that of Ni4Mo/CF (32.4 mF cm-2), suggesting the introduction of P can increase the number of active sites and the catalytic activity. The actual versus theoretical hydrogen production of the P-Ni4Mo/CF catalyst was measured at the current density of 100 mA cm-2 for 108 min (Figure 4f). P-Ni4Mo/CF gave a Faraday efficiency of ~99.1% in the HER process, demonstrating its excellent conversion efficiency. The Multi-order potential stability test was performed, and the test curve remained smooth at each stage as the current density increased from 10 to 50 mA cm-2, indicating that P-Ni4Mo/CF has good stability, conductivity, and excellent electron transfer capability (Figure 4g, green line). To evaluate the long-term stability of P-Ni4Mo/CF, current density versus time (i-t) curves were recorded. P-Ni4Mo/CF maintained its catalytic activity after a durability test at 10 mA cm-2 for 200 h (Figure 4g, yellow line), which is much better than many recently published literatures, such as Ni-SA/NC only for 14 h,[39] Ru-CoOx/NF for 100 h,[40] and Ni-SN@C for 40 h,[28] demonstrating the high durability of P-Ni4Mo/CF catalyst.[41]
The overall morphology of P-Ni4Mo/CF after durability test was examined by SEM, and no big differences can be observed compared with the initial materials, suggesting the structural stability of the catalyst (Figure S3). XPS measurements were also performed after the durability test. Figure S4a shows the XPS of Ni, and two peaks centered at Ni 2p3/2 (855.68 eV) and Ni 2p1/2 (873.17 eV), respectively, corresponding to Ni(OH)2,[42] and the other two satellites peaks (861.48 and 879.67 eV) are related to NiO.[43] For Mo 3d, two obvious peaks centered at 231.88 and 234.67 eV are attributed to the oxidation state of Mo, Mo5+ (Figure S4b).[44, 45] For P 2p, the characteristic peaks located at 133.38 and 134.98 eV belong to PO43- (Figure S4c).[46] For O 1s (Figure S4d), three peaks located at 530.57, 530.98, and 532.58 eV are respectively attributed to M-O, OH- and H2O.[47-49] Therefore, the catalyst undergoes surface reconstruction to form metal oxidate after the long-term stability, while the HER performance is still well preserved.
CONCLUSIONS
In summary, P-Ni4Mo/CF catalysts were successfully prepared by a rapid one-step electrodeposition method, and were applied for the electrolysis of seawater. The overpotential at 100 mA cm-2 is only 260 mV, and the current density can reach up to 1.0 A cm-2 at the overpotential of 551 mV. P-Ni4Mo/CF also exhibits significant HER stability and can be stably operated for 200 h. The excellent HER activity of the obtained P-Ni4Mo/CF can be attributed to the high conductivity of the catalyst, the high specific surface area, and the electronic structure modulation due to the P doping. Our research may provide a new avenue for the development of cost-effective, highly stable and active catalysts for seawater electrolysis.
ACKNOWLEDGEMENTS: This work was supported by the Natural Science Foundation of Hainan Province (221RC1018), the National Natural Science Foundation of China (22109034, 22109035, 52164028, 62105083), the Opening Project of Key Laboratory of Electrochemical Energy Storage and Energy Conversion of Hainan Province (KFKT2021007), and the Foundation of State Key Laboratory of Marine Resource Utilization in South China Sea (Hainan University, Grant No. MRUKF2021029). COMPETING INTERESTS
The authors declare no competing interests.
For submission: https://mc03.manuscriptcentral.com/cjsc
ADDITIONAL INFORMATION
Supplementary information is available for this paper at http://manu30.magtech.com.cn/jghx/EN/10.14102/j.cnki.0254-5861.2022-0110
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Figure 4 (a) LSV curves of different materials. (b) Overpotential corresponding to different current densities. (c) Corresponding Tafel plots with linear fitting. (d) The estimation of Cdl. (e) EIS spectra were measured at 10 mA cm-2. (f) Electrocatalysts efficiency of P-Ni4Mo/CF for HER. (g) Multipotential stability test of P-Ni4Mo/CF and long-term constant current stability test P-Ni4Mo/CF at 10 mA cm-2.
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