

低阶煤半焦利用热重在O2/CO2、O2/N2和O2/Ar气氛下燃烧特性研究
English
Combustion characteristics of low-rank coal chars in O2/CO2, O2/N2 and O2/Ar by TGA
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China has rich coal resources and depends on coal for more than 65% of its energy needs[1, 2]. No matter how much gas, oil, and renewable or nuclear energy sources are utilized, coal will remain the dominant energy resources for a long time in China[3]. However, among the total coal reserves in China, more than half are the low-rank coals[4]. With the growing demand for energy and the gradual decrease in the availability of high-rank coals resources, utilization of low-rank coals, such as lignite and bituminous coal, is as important as that of high-rank coals, especially for China[5] with large reserves of lignite. However, transportation of low-rank coals over long distances is generally regarded as uneconomical as their high moisture content entails high transportation costs[6]. Moreover, their low calorific value, low thermal efficiency of combustion, and high tendency to spontaneous combustion restrict their direct and large-scale utilization[7, 8]. Therefore, low-rank coals need to be upgraded not only to make their reactivity characteristics resemble those of high-rank coals but also to increase heat value of the upgraded coals. However, the question is whether and how low-rank coals can be upgraded into a useful form of energy, which is efficient usage of such coals and is also economically transportable and safe in storage. The conversion processes, such as liquefaction, gasification and pyrolysis, can be realized by upgrading the energy grade of low-rank coals[9-11]. Considering the composition and structural characteristics of low-rank coals such as higher volatility and lower fixed carbon content as well as high chemical reactivity, a method[12] named "the stage utilization of low-rank coal" is proposed to convert and use the low-rank coals effectively and economically. In this method, the low-rank coals are firstly pyrolyzed under moderate temperature to extract combustible gas, liquid fuel and other value-added products, and then the surplus char[13] is utilized for combustion or gasification.
There are oxy-fuel combustion and oxygen-enriched combustion technology in the literatures[14-21]. Oxy-fuel combustion is considered as one of the new options to capture CO2 from coal-fired power plants. This technology replaces air by O2/CO2 mixture for coal combustion, so that the combustion process produces less other gas to get high concentration of CO2. Oxygen-enriched combustion means the O2 concentration is higher than 21%, which can reduce ignition temperature of fuels, accelerate combustion speed, promote completely combustion, improve flame temperature, reduce amount of flue gas, and improve heat utilization.
Many researchers have studied on coal combustion characteristics under oxy-fuel or oxy-enriched atmosphere[22]. Liu[23] subjected two chars to non-isothermal combustion tests in a TGA under mixtures of O2/CO2 and O2/N2 with O2 concentrations of 3%, 6%, 10%, 21%, and 30%. The detailed comparisons of measured char combustion rates show that replacing the inert nitrogen gas in the oxidizer with CO2 has very little influence on the measured combustion rates of coal chars at any char conversion level under the experiment conditions. However, different results have been reported by other investigators. Rathnam et al[24] measured the reactivity of four Australian coals under simulated air (O2/N2) and oxy-fuel (O2/CO2) atmospheres using a TGA under non-isothermal conditions up to 1 473 K. They revealed that a significant increase in reactivity was observed at high temperatures in 2% O2/CO2 atmosphere which was not observed in the 2% O2/N2 case. Zhou et al[14] studied the combustion characteristics of lignite in O2/CO2 atmosphere by TGA, and found that CO2 did have a delay influence on the combustion process, especially the maximum mass-loss rate and the burnout temperature. For oxy-enriched atmosphere combustion, Fan et al[25] investigated combustion characteristics of three coals under high oxygen concentrations (more than 21%), and showed that all the ignitability, combustion property, and burnout were greatly improved when enrichment oxygen was used, especially for small particles.
This work aims to get more information about the oxy-fuel and oxygen-enriched combustions of low-rank coal chars and to clarify the effects of different combustion atmospheres (especially CO2) and oxygen concentration on a typical combustion process using TGA. Inert gases nitrogen and argon were employed as comparison atmospheres with the purpose of exploring impact of CO2 on the combustion process under oxy-fuel atmosphere. The relevant kinetics analysis of the combustion of low-rank coal chars under different oxygen concentrations was also presented.
1 Experimental and data processing methods
1.1 Sample preparation
Shenmu bituminous coal and Shenmu lignite were used as raw coals for preparing the char samples. Both the two coals are representative low-rank coals in Northwest China.
The chars were prepared by isothermal rapid pyrolysis method. Firstly, the raw coal was placed in a quartz boat, and then sealed in a quartz tube to drive air for 30 min with N2. After the temperature of tube furnace reached the desired value (700 ℃), the quartz tube with the raw coal was quickly placed in the middle of the furnace. Coal was heated at 700 ℃ for 60 min. The quartz tube was then taken out of the furnace and cooled down to room temperature, and the char sample was obtained. The proximate and ultimate analyses of coals and chars are listed in Table 1.
Sample Proximate analysis w/% Ultimate analysis w/% M V A FC N C H S O L-coal 12.61 41.33 6.98 39.08 0.36 61.93 5.29 1.20 31.50 L-char 0.00 4.90 12.11 83.00 0.48 83.73 1.31 0.82 13.65 B-coal 5.36 27.68 7.18 59.78 1.04 77.96 2.47 1.00 17.42 B-char 0.00 3.46 10.54 86.00 0.79 83.11 0.97 1.48 13.95 L-coal: Shenmu lignite; B-coal: Shenmu bituminous coal; B-char: Shenmu bituminous coal char; L-char: Shenmu lignite char Table 1. Proximate analysis and ultimate analysis of the coal and char samples1.2 Experimental method
TGA were performed in a "Rubotherm-DynTHERM Magnetic Suspension Balance of High Temperature and High Pressure Thermogravimetric Analyzer" produced by Rubotherm Company. Each char sample was ground, sieved to 160-200 mesh before TGA. Generally, dosage of char sample was (25±1) mg. The container was made from Al2O3. Heating rate of all experiments was 5 ℃/min from room temperature to 900 ℃. The thermogravimetric analyzer was calibrated for temperature reading and for buoyancy effect before tests. The instrument is equipped with four different and individually controlled reaction gases, and can automatically control and measure the flow rates of each reaction atmosphere. The reaction gases were mixture gases of O2/CO2, O2/N2 and O2/Ar, with oxygen concentrations of 20%, 40% and 60%. And the total flow rate of reaction gases was 100 mL/min.
1.3 Determination of combustion characteri-stic temperatures from TGA
There are several methods to determine the combustion characteristic temperatures such as ignition temperature and burnout temperature from TGA. In this work, the TG-DTG tangent method was adopted to determine ignition temperature (ti) and burnout temperature (tb) as shown in Figure 1.
First, vertical line 1 was drawn through the peak point of DTG curve, which met TG curve at point A. Tangent line 2 of TG curve was then made at point A. Line 2 intersected the extended TG initial level line at point B, and met the extended TG termination level line at point C. The ignition temperature and the burnout temperature were referred as the corresponding temperature at point B and point C respectively.
1.4 Kinetic analysis
The combustion of chars in TGA can be described by the following equation[26]:
where, α is the degree of reaction; f(α) is a function called the reaction model describing the dependence of reaction rate on reaction's extent.
The degree of reaction α can be represented as:
where, m0 is the initial mass of the sample, m is the mass of the reaction time t and m∞ is the final mass of the sample.
The Arrhenius equation is as following:
where, k is the rate constant of a chemical reaction on the absolute temperature T (in kelvins), A is the pre-exponential factor, E is the apparent activation energy and R is the universal gas constant.
Insertion of the Arrhenius equation for the reaction constant into Eq. (1) leads to
In the non-isothermal thermogravimetric method, the parameter β is introduced, which is defined as
Substituting Eq. (5) into Eq. (4) and then doing integral, the following equation is obtained:
In Eq. (6), T0 is the beginning temperature, which can be ignored under low temperature. Coats-Redfern method[27] can be adapted to Eq. (6), so the Eq. (6) can be expressed as follows:
Introducing logarithm into Eq. (7), the following equation is obtained:
For most of the reaction region and value of apparent activation energy E,
$\lg \left[{\frac{{AR}}{{\beta E}}(1-\frac{{2RT}}{E})} \right]$ is almost a constant. Then, Eq. (8) is a linear relationship in which the independent variable is 1/T and the dependent variable is lg (F(α)/T2) with the slope -E/2.3R and the intercept$\lg \left[{\frac{{AR}}{{\beta E}}(1-\frac{{2RT}}{E})} \right]$ .Therefore, we can obtain the corresponding kinetic parameters from the data obtained from the experiment. By linearizing the curve of "lg[F(α)/T2]" versus "1/T", we can calculate E and A according to the slope and intercept. Thus, the corresponding kinetic parameter is obtained through the TGA data.
It is worth noting that the reaction model F(α) in Eq. (8) should be determined before calculation. The above process is shown in the appendix. Finally, D6 model i.e.
$F (\alpha)={\{ {[1/(1-\alpha)]^{\frac{1}{3}}} -1\} ^2}$ was chosen.2 Results and discussion
2.1 Effects of O2/CO2 atmosphere compared with O2/N2, O2/Ar using TGA
Figure 2 shows the comparisons among O2/CO2, O2/N2 and O2/Ar atmospheres of 20% O2 concentration in chars' combustion processes. Várhegyi et al[28] compared the char reactivity under O2/CO2 and O2/Ar atmospheres, while they had not observed any significant change when replacing argon by CO2, probably due to the fact that the char + CO2 reactions had lower rates than the char oxidation. But in this work, clear differences have been observed among O2/CO2, O2/N2 and O2/Ar atmospheres. DTG curves of both L-char and B-char combustion in O2/CO2 atmosphere are sharper and higher as compared with those in O2/Ar and O2/N2 atmospheres, and TG curves of chars' combustion in O2/CO2 atmosphere are at low-temperature areas as compared with those in O2/Ar and O2/N2 atmospheres.
Ignition temperature can be considered as the start of combustion phenomenon[29], while burnout temperature as the termination of the process[30]. As is listed in Table 2, the ignition temperatures of the two chars' combustion in the three atmospheres have little differences. Whereas, the burnout temperatures of both chars in O2/CO2 atmosphere are lower than those in O2/Ar and O2/N2 atmospheres. When the combustion atmosphere was changed from O2/CO2 to O2/Ar, the burnout temperature increased 63.7 and 68.8 ℃ for L-char and B-char, respectively. Meanwhile, when the atmosphere changed from O2/CO2 to O2/N2, the burnout temperature increased 135.9 and 129.6 ℃ for L-char and B-char, respectively. In other words, compared with N2 and Ar, CO2 could promote the char combustion reaction in 20% O2 concentration for the low-rank coal chars tested.
Table 2. Combustion characteristic temperatures of chars in different atmospheres of 20% O2 concentration
Sample Characteristic
parameterO2/CO2 O2/Ar O2/N2 L-char ti/℃ 381.4 380.1 379.8 tb/℃ 509.5 573.2 645.4 B-char ti/℃ 462.9 483.2 487.3 tb/℃ 588.8 657.6 718.4 Table 2. Combustion characteristic temperatures of chars in different atmospheres of 20% O2 concentrationThe possible reason of different combustion performances of chars under different atmospheres is that there are differences for heat capacity and transport property among the three atmospheres. Figure 3 shows the ratio of thermal diffusivity, density, specific heat at constant pressure (Cp), thermal conductivity and viscosity for CO2 to Ar and CO2 to N2 at 600 ℃ respectively. It is clear that CO2 has higher density, Cp and thermal conductivity and lower thermal diffusivity and viscosity than N2 and Ar. Thermal diffusivity and density, nevertheless, have the sequence of CO2, Ar and N2, which correspond to the order of their TG curves. Maybe the lower thermal diffusivity and higher density help CO2 promote the char combustion reaction.
2.2 Effect of O2 concentration in O2/Ar atmosphere using TGA
From the TG and DTG curves shown in Figure 4, it can be observed that the combustion processes of both L-char and B-char are strongly affected by the O2 concentration. The TG and DTG curves were shifted significantly to lower temperature zone and the maximum mass loss rate increased with the increase in O2 concentration.
Table 3 lists the combustion characteristic parameters of two chars in different O2 concentrations. It is clear that ignition temperature and burnout temperature decreased as the O2 concentration increased. However, the decrease in burnout temperature was much obvious than that of the ignition temperature, which is the same as literatures[24, 25, 31]. The ignition temperature of L-char and B-char decreased 17.9 and 42.6 ℃ respectively whereas their burnout temperature decreased 93.1 and 97.9 ℃ respectively with increase in O2 concentrations from 20% to 60%. Hence, the increase in O2 concentration can promote the combustion reaction of chars, especially the burnout temperature.
Table 3. Combustion characteristic parameters of chars in different O2 concentrations of O2/Ar atmosphere
Sample Characteristic parameter 20% 40% 60% L-char ti /℃ 380.1 369.8 362.2 tb /℃ 573.2 548.4 480.1 E/(kJ·mol-1) 128.84 174.54 219.56 A/(1·s-1) 2.56×106 4.36×1010 3.79×1014 B-char ti/℃ 483.2 460.1 440.6 tb /℃ 657.6 632.7 559.7 E/(kJ·mol-1) 221.59 245.99 286.62 A/(1·s-1) 8.33×1011 1.74×1014 4.35×1017 Table 3. Combustion characteristic parameters of chars in different O2 concentrations of O2/Ar atmosphereAccording to the reaction kinetic theory, lower activation energy means that reaction would occur easily[32]. Since higher O2 concentration could promote the combustion reaction, it should correspond to lower activation energy. But when it comes to kinetics of chars' combustion we studied, the experimental results revealed that the higher the O2 concentration, the greater the activation energy E for the both studied chars.
The relationship between the kinetics parameters (apparent activation energy E and pre-exponential factor A) and O2 concentration for L-char and B-char combustion in O2/Ar atmosphere is shown in Figure 5. E and lnA show a good linear relationship with the O2 concentration (i.e. from 20% to 60%). Moreover, it is found that linear relationship also exists between E and lnA (Figure 6), which indicates that the compensation effect indwells in low-rank coal chars' combustion between apparent activation energy E and pre-exponential factor A[33, 34]. Generally, lower apparent activation energy and higher pre-exponential factor correspond to more quick chemical reaction rate. However, the compensation effect makes it more complicated to analyze for char combustion in different oxygen concentrations. Hence, it is inappropriate to judge the reactivity of a chemical reaction like char combustion reaction just by using the activation energy or pre-exponential factor.
3 Conclusions
Two typical Chinese low-rank coal chars' combustion was performed in thermogravimetric analyzer in O2/CO2, O2/N2 and O2/Ar mixture atmospheres with different O2 concentrations. The results show that CO2 has a stimulating influence on the combustion process (especially on the maximum mass-loss rate and the burnout temperature) of the chars as compared with Ar and N2. The density and thermal diffusivity of combustion atmosphere may play important roles in combustion reaction of chars using TGA. Increasing O2 concentration can strongly improve the combustion performance of the chars. Both ignition temperature and burnout temperature decrease with the increasing O2 concentration. The kinetics analysis results reveal that the higher the O2 concentration employed, the greater the activation energy E and pre-exponential factor were. Hence the compensation effect indwells in low-rank coal chars' combustion between apparent activation energy E and pre-exponential factor A. It is inappropriate to judge the reactivity of char combustion reaction just by using the activation energy or pre-exponential factor.
Appendix: Determination of F(α)
Using the data of L-char combustion in 40% O2/Ar atmosphere, plot curves of "lg[F(α)/T2]" versus "1/T" of some common models. Then, choose the most appropriate model according to the "linear correlation coefficient R2" of each model. From the Table A.1, we can easily obtain that the D6 model is the wanted model.
No. Symbol Function Reaction mechanism R2 1 D1 parabolic law 1-D diffusion 0.943 7 2 D2 valensi (barrer) equation 2-D diffusion (sylindrical symmetry) 0.967 9 3 D3 jander equation 3-D diffusion (globular symmetry) 0.986 0 4 D4 ginstling-brounshtein equation 3-D diffusion (globular symmetry) 0.975 3 5 D5 inverse jander equation 3-D diffusion 0.933 4 6 D6 Z-L-T equation 3-D diffusion 0.996 1 7 A1 aurami-erofeev equation nucleation growth (n=1) 0.993 6 8 A1.5 aurami-erofeev equation nucleation growth (n=1, 5) 0.992 0 9 A2 aurami-erofeev equation nucleation growth (n=2) 0.989 8 10 A3 aurami-erofeev equation nucleation growth (n=3) 0.982 1 11 A4 aurami-erofeev equation nucleation growth (n=4) 0.964 6 Table A.1. Linear correlation coefficient of different models of L-char combustion in 40% O2/Ar -
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Table 1. Proximate analysis and ultimate analysis of the coal and char samples
Sample Proximate analysis w/% Ultimate analysis w/% M V A FC N C H S O L-coal 12.61 41.33 6.98 39.08 0.36 61.93 5.29 1.20 31.50 L-char 0.00 4.90 12.11 83.00 0.48 83.73 1.31 0.82 13.65 B-coal 5.36 27.68 7.18 59.78 1.04 77.96 2.47 1.00 17.42 B-char 0.00 3.46 10.54 86.00 0.79 83.11 0.97 1.48 13.95 L-coal: Shenmu lignite; B-coal: Shenmu bituminous coal; B-char: Shenmu bituminous coal char; L-char: Shenmu lignite char Table 2. Combustion characteristic temperatures of chars in different atmospheres of 20% O2 concentration
Sample Characteristic
parameterO2/CO2 O2/Ar O2/N2 L-char ti/℃ 381.4 380.1 379.8 tb/℃ 509.5 573.2 645.4 B-char ti/℃ 462.9 483.2 487.3 tb/℃ 588.8 657.6 718.4 Table 3. Combustion characteristic parameters of chars in different O2 concentrations of O2/Ar atmosphere
Sample Characteristic parameter 20% 40% 60% L-char ti /℃ 380.1 369.8 362.2 tb /℃ 573.2 548.4 480.1 E/(kJ·mol-1) 128.84 174.54 219.56 A/(1·s-1) 2.56×106 4.36×1010 3.79×1014 B-char ti/℃ 483.2 460.1 440.6 tb /℃ 657.6 632.7 559.7 E/(kJ·mol-1) 221.59 245.99 286.62 A/(1·s-1) 8.33×1011 1.74×1014 4.35×1017 Table A.1. Linear correlation coefficient of different models of L-char combustion in 40% O2/Ar
No. Symbol Function Reaction mechanism R2 1 D1 parabolic law 1-D diffusion 0.943 7 2 D2 valensi (barrer) equation 2-D diffusion (sylindrical symmetry) 0.967 9 3 D3 jander equation 3-D diffusion (globular symmetry) 0.986 0 4 D4 ginstling-brounshtein equation 3-D diffusion (globular symmetry) 0.975 3 5 D5 inverse jander equation 3-D diffusion 0.933 4 6 D6 Z-L-T equation 3-D diffusion 0.996 1 7 A1 aurami-erofeev equation nucleation growth (n=1) 0.993 6 8 A1.5 aurami-erofeev equation nucleation growth (n=1, 5) 0.992 0 9 A2 aurami-erofeev equation nucleation growth (n=2) 0.989 8 10 A3 aurami-erofeev equation nucleation growth (n=3) 0.982 1 11 A4 aurami-erofeev equation nucleation growth (n=4) 0.964 6 -

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