Effect of poly(4–tert-butylstyrene) block length on the microphase structure of poly(ethylene oxide)-b-poly(4-vinylbenzyl chloride)-b-poly(4–tert-butylstyrene) triblock terpolymers

Kun An Jia Gao Yihang Chen Jingjing Nie Yongjin Li Junting Xu Binyang Du

Citation:  Kun An, Jia Gao, Yihang Chen, Jingjing Nie, Yongjin Li, Junting Xu, Binyang Du. Effect of poly(4–tert-butylstyrene) block length on the microphase structure of poly(ethylene oxide)-b-poly(4-vinylbenzyl chloride)-b-poly(4–tert-butylstyrene) triblock terpolymers[J]. Chinese Chemical Letters, 2023, 34(6): 107690. doi: 10.1016/j.cclet.2022.07.033 shu

Effect of poly(4–tert-butylstyrene) block length on the microphase structure of poly(ethylene oxide)-b-poly(4-vinylbenzyl chloride)-b-poly(4–tert-butylstyrene) triblock terpolymers

English

  • Block copolymers (BCPs) are composed of two or more chemically and physically distinct linear chains with dozens to hundreds identical repeating units linked together covalently [1]. The precise control over the architecture, molecular weight, chemical composition of block copolymers and their characteristics of self-assembling into periodically ordered structures with domain size of 10–100 nm make BCPs fascinating nanostructured soft materials [2-5]. They have a great variety of potential applications in many emerging fields [6-9], such as nanophotonics [10,11], semiconductor microelectronics [12,13], energy and batteries [14,15]. The simplest and most studied architecture is the AB-type diblock copolymer. Phase behavior of block copolymer is determined by three primary factors: the degree of polymerization (N), Flory-Huggins parameter (χ) and volume fraction (f) of each block [1]. Based on the self-consistent mean-field theory, Masten et al. predicted four stable equilibrium phases: spherical in a body-centered cubic lattice (BCC), hexagonally-packed cylinders (HEX), gyroid (GYR), and lamellae (LAM) [16]. Khandpur et al. proved the existence of the four equilibrium morphologies with studies of poly(isoprene-b-styrene) diblock copolymers, and observed the hexagonally perforated layer (HPL) phase, which was proved to be metastable actually, suggesting a good agreement between experimental results and phase diagram calculated by SCFT theory [17]. As a great amount of works have been published, additional phases, such as face-centered cubic (FCC) spheres [18], and A15 phase [19] have been sporadically observed in minute portions of the phase diagram. Studies of linear AB-type diblock copolymers experimentally and theoretically have laid a solid foundation for the investigation of phase behaviors of multiblock copolymers.

    To explore more phase morphologies, a third C block is added to synthesize the linear ABC-type triblock terpolymers. With more primary factors than that of linear AB-type diblock copolymers, including χBC, χAC, NBC, NAC, f and the block sequence, linear ABC-type phase behaviors become more complex and many phase morphologies have been predicted theoretically [20] or observed experimentally (over 30 phases have been identified to date in bulk). Taking the block sequence into consideration, linear ABC type can be defined as frustrated and non-frustrated systems. Without frustration (χACχBCχAB), ABC triblock terpolymers tend to form three-domain analogues of typical AB diblock morphologies. Matsushita et al. [21,22] synthesized a series of polyisoprene-b-polystyrene-b-poly(2-vinylpyridene) (ISP) triblock terpolymers (χIPχSPχIS) and observed their phase morphologies by changing the volume fractions of the middle-block polymer. Tricontinuous alternating gyroid, three-domain four-layer lamella, cylindrical structure composed of two kinds of cylindrical domains, and spherical structure compose of two kinds of spherical domain were identified, which were similar to the four conventional equilibrium phases in AB-type diblock copolymers. Hiekkatalipale et al. [23] synthesized a series of polystyrene-b-polybutadiene-b-poly(tert-butyl methacrylate) (SBT) triblock terpolymers, and observed core-shell cylinder, lamella-lamella, cylinder-in-lamella, and core-shell gyroid morphologies. Core-shell structure and three-domain analogues occupied the majority of the phase diagram because the B block spread onto T block to prevent the unfavorable S/T interface (χBT < < χST). Frustrated ABC triblock terpolymers tend to form a great variety of novel phase morphologies and complex network structures. Krappe and his co-workers [24,25] conducted detailed studies on polystyrene-b-polybutadiene-b-poly(methyl methacrylate) (SBM) triblock terpolymers, and observed spheres on spheres, cylinders at cylinder, undulated/perforated cylinder in cylinder, and spheres on cylinder structure. Epps and his co-workers [26] carried out comprehensive studies on polyisoprene-b-polystyrene-b-poly(ethylene oxide) (ISO) triblock copolymers and observed orthorhombic O70, alternating gyroid (Q214), core-shell gyroid (Q230) phase structures.

    In the present work, a series of linear PEO113-b-PVBC130-b-PtBSx (E113V130Tx) triblock terpolymers were synthesized via a two-step reversible addition-fragmentation chain transfer (RAFT) polymerization by using poly(ethylene oxide) based chain transfer agent (PEO113-CTA) as the first block, 4-vinylbenzyl chloride (VBC) and 4-tert-butylstyrene (tBS) as the monomers. PEO was chosen as first block because it was easily to synthesize PEO chain transfer agent for further RAFT polymerization. By choosing VBC and tBS as the second and third monomers can achieve χVTχET > χEV. As a result, the obtained E113V130Tx triblock terpolymers were the frustrated systems. It might be expected that E113V130Tx triblock terpolymers can form rich phase structures depending on the PtBS block length x. Furthermore, PVBC block might be post-modified because benzyl chloride group is reactive. Five E113V130Tx triblock terpolymers with various x (20, 33, 66, 104, 215) were synthesized for studying the effects of PtBS block length x on the phase behavior of the triblock terpolymers by combined techniques of small angle X-ray scattering (SAXS) and transmission electron microscopy (TEM). Hexagonally-packed cylinder (HEX), hexagonally perforated layer (HPL), lamellar (LAM) phase structures were observed for E113V130T66, E113V130T104 and E113V130T215, respectively, after thermal annealing. To the best of our knowledge, the stable HPL phase structure was rarely observed for triblock terpolymers by simple thermal annealing.

    Poly(ethylene oxide) (PEO113-OH, Mn = 5000, Mw/Mn = 1.05) and 4-vinylbenzyl chloride (VBC, 98%) were purchased from Macklin. 4-tert-butylstyrene (tBS, 94%) was purchased from Alfa Aesar. VBC and tBS were purified through an alkaline alumina column (100–200 mesh) to remove inhibitor before use. 4-Cyano-4-(dodecylsulfanylthiocarbonyl)-sulfanyl pentanoic acid (CTA, 97%) was purchased from Aladdin and used as received. All other reagents, such as dichloromethane (DCM), tetrahydrofuran (THF) and toluene were of analytical grade and used as received.

    CTA (2.02 g, 5 mmol) and oxalyl chloride (2.15 mL, 25 mmol) were added into a clean glass flask with 10 mL of dry DCM and stirred at room temperature under N2 atmosphere until no gas bubble was generated. Excess reagents were then removed under vacuum, and the residue was redissolved in dry DCM (20 mL). The flask was immersed into an ice/water bath and 25 mL of PEO113-OH solution (0.08 mol/L in DCM) was added into the flask dropwise for about 1 h. The ice/water bath was taken away after 2 h and the reaction continued for 24 h at room temperature. The reaction mixture was concentrated and precipitated with cold diethyl ether three times. The precipitates were dried at 40 ℃ under vacuum for 12 h to give PEO based chain transfer agent (PEO113-CTA).

    The preparation of poly(ethylene oxide-b-4-vinylbenzyl chloride) (PEO113-b-PVBC130) diblock copolymer was carried out by traditional RAFT method. Typically, PEO113-CTA (0.50 g, 0.1 mmol), VBC (15.26 g, 0.1 mol), and azobisisobutyronitrile (AIBN, 1.64 mg, 0.01 mmol) were added in a 50-mL Schlenk flask containing 5.0 mL 1, 4-dioxane and stirred under nitrogen atmosphere. After the mixture was dissolved completely, three freezing-pumping-thawing cycles were performed. The Schlenk flask was then transferred to an oil bath at 80 ℃ for polymerization. After 1 h, the reaction was terminated by freezing with liquid nitrogen. The reaction mixture was precipitated with methanol for three times and the obtained diblock copolymers were dried at 40 ℃ under vacuum for 12 h.

    A similar RAFT procedure was used to synthesize the triblock terpolymers, PEO113-b-PVBC130-b-PtBSx. Typically, the diblock copolymer PEO113-b-PVBC130 obtained above (0.50 g, 0.019 mmol), tBS (4.58 g, 28.55 mmol) and AIBN (0.31 mg, 0.0019 mmol) were added in a 50-mL Schlenk flask containing 5.0 mL toluene and stirred under nitrogen atmosphere. After the mixture was dissolved completely, three freezing-pumping-thawing cycles were performed. The Schlenk flask was then transferred to an oil bath at 90 ℃ for polymerization, and the reaction was terminated by freezing with liquid nitrogen after 1 h. The reaction mixture was dialyzed against THF for 3 days at room temperature using a dialysis membrane (MWCO 8000). The obtained solution was concentrated by rotary evaporation. The solid product was then dried at 40 ℃ under vacuum for 12 h. The triblock terpolymers PEO113-b-PVBC130-b-PtBSx were abbreviated to be E113V130Tx, where the capital letters E, V, T represent the PEO, PVBC, and PtBS blocks, respectively, and the subscript x represents the polymerization degree of PtBS block.

    Gel permeation chromatography (GPC) was performed to determine the molecular weight distribution (Mw/Mn) of E113V130Tx triblock terpolymers by using a Waters GPC system calibrated with standard polystyrenes. It was measured with an elution rate of 1.0 mL/min using THF as the eluent. 1H NMR spectra of E113V130Tx triblock terpolymers were recorded on a Bruker DMX-400 MHz instrument running at room temperature with tetramethylsilane (TMS) as the internal standard and CDCl3 as the solvent. Differential scanning calorimetry (DSC) measurements were conducted using a TA Q200 instrument. Typically, 3–4 mg of E113V130Tx samples were sealed in an aluminum pan, which was first heated to 180 ℃ for about 5 min to erase the thermal history of samples and then cooled to −80 ℃ and reheated to 180 ℃. The heating and cooling rates were 10 ℃/min. The data curve of second heating procedure was taken for analysis. Thermogravimetric analysis (TGA) was conducted on a TA Q50 thermogravimeter under a nitrogen atmosphere with a heating rate of 10 ℃/min and a nitrogen flow rate of 20 mL/min.

    Temperature-variable small-angle X-ray scattering (SAXS) measurements of E113V130Tx triblock terpolymers were performed at BL16B1 beamline in Shanghai Synchrotron Radiation Facility (SSRF), China. The wavelength of the X-ray is 1.24 Å and the sample-to-detector distance was set as 2000 mm. The E113V130Tx triblock terpolymers were dissolved in chloroform to obtain clear solutions with a concentration of 1% w/v. The polymer solutions were slowly dried by evaporating CHCl3 at room temperature for one week. The obtained films were annealed under vacuum at 180 ℃ for 24 h. The annealed samples were then used for SAXS measurements. Samples were heated to the setting temperature by using a Linkam hot stage with a heating rate of 10 ℃/min and then held for 2 min under nitrogen atmosphere before SAXS measurements. The exposure time was set as 20 s for data acquisition. The scattering vector was calibrated with the bull tendon. The two-dimensional (2D) SAXS patterns and one-dimension (1D) SAXS profiles were obtained by Fit2d software.

    Transmission electron microscopy (TEM) measurements were performed by using a Hitachi HT-7700 TEM operated at 80 kV. TEM sample slices with thickness of ca. 50 nm were obtained by embedding the annealed E113V130Tx triblock terpolymers in epoxy resin and then ultramicrotoming at about −120 ℃ using a Leica EM UC7 microtome. The sample slices were collected on copper grids and stained with osmium tetroxide (OsO4) and ruthenium tetroxide (RuO4) aqueous solutions (0.5% stabilized aqueous solution) for 4 h, respectively, before TEM observation.

    In order to study effects of PtBS (T) block length on the phase structure of E113V130Tx triblock terpolymers, five E113V130Tx triblock terpolymers with the same polymerization degrees of E and V blocks and different polymerization degrees of the third T block were synthesized via a two-step RAFT process, as summarized in Scheme S1 (Supporting information). The number-average molecular weights (Mn) and volume fractions of each block (fE, fV and fT) of E113V130Tx triblock terpolymers were determined by 1H NMR spectra, as shown in Fig. S1 (Supporting information). The molecular weight distributions (Mw/Mn) of E113V130Tx triblock terpolymers were measured by GPC, as shown in Fig. S2 (Supporting information). The GPC traces indicated that the five triblock terpolymers exhibited relatively narrow molecular weight distribution. Table 1 summarized the values of Mn, Mw/Mn, fE, fV and fT of five E113V130Tx triblock terpolymers studied here [27].

    Table 1

    Table 1.  Characterization Data of E113V130Tx.
    DownLoad: CSV

    TGA measurements were carried out to determine the degradation temperature and thermal stability of the triblock terpolymers. Fig. S3 (Supporting information) shows the TGA curves of E113V130Tx triblock terpolymers. The temperature with 5% of weight loss was set as degradation temperature. The degradation temperature of E113V130T104 triblock terpolymer was determined to be about 240 ℃. All E113V130Tx triblock terpolymers exhibited similar degradation temperature. Therefore, the following DSC and SAXS experiments were conducted below 240 ℃ to avoid the degradation of triblock terpolymers

    DSC experiments were conducted to measure the glass transition temperature of E113V130Tx triblock terpolymers and investigate the crystallization behavior of PEO block. Fig. S4 (Supporting information) shows the DSC curves of five E113V130Tx triblock terpolymers. No melting endothermic peak was observed for the five triblock terpolymers, suggesting that the PEO block of E113V130Tx was non-crystalline. These results indicated that PVBC and PtBS blocks hindered the crystallization of PEO block in E113V130Tx triblock terpolymers. For E113V130Tx triblock terpolymers with x = 20, 33, 66 and 104, only one glass transition temperature was observed and the Tg values were smaller than those of the PVBC and PtBS homopolymers. The Flory-Huggins parameters of PEO and PVBC blocks (χEV), PEO and PtBS blocks (χET), PVBC and PtBS blocks (χVT) can be estimated by Hildebrand and Scoff equation [28]:

    (1)

    where νref is the segment volume, which can be calculated by νref = (νAνB)1/2. νA and νB are specific volumes of block A and B, and it can be calculated by ν = M/ρ, where M is the molecular weight of each block and ρ is the density of monomer. R is the gas constant, 8.314 J mol-1 K-1. T is the absolute temperature. δA and δB are the Hilderbrand solubility parameters of block A and B. The specific volumes of PEO (νE), PVBC (νV) and PtBS (νT) blocks were about 39.11, 140 and 169 cm3/mol, respectively. The solubility parameters of PEO (δE), PVBC (δV) [29] and PtBS (δT) [30] were 19.1, 20.24 and 16.6 (J/cm3)1/2, respectively. The Flory-Huggins parameters χEV, χET, and χVT were then calculated to be about 0.045, 0.064 and 0.822 at 298 K. The values of χEV and χET indicated that the PEO block showed good compatibility with PVBC and PtBS blocks, respectively, leading to the observation of single Tg for E113V130Tx triblock terpolymers with x = 20, 33, 66 and 104. However, when the PtBS block was long enough (x = 215), the second Tg was observed and its value is 123 ℃, which is similar to the reported Tg of PtBS homopolymer (Tg = 130 ℃ [31]).

    The phase structures of E113V130Tx triblock terpolymers were investigated by SAXS and TEM. Fig. 1 shows the SAXS profiles of E113V130Tx triblock terpolymers with various lengths of PtBS block (x = 20, 33, 66, 104, 215) at 30 ℃ and the corresponding E113V130 diblock copolymer. No scattering peak was observed for E113V130, suggesting that the phase structure of E113V130 was totally disordered. For E113V130T20 and E113V130T33, a broad scattering peak was observed from their SAXS profiles, suggesting that E113V130T20 and E113V130T33 exhibited disordered phase structure (DIS). The scattering peak of E113V130T33 was stronger and sharper than that of E113V130T20. For E113V130T66, four scattering peaks were observed at q/q* = 1, 31/2, 2, 71/2 with the primary scattering peak centered at q* = 0.287 nm-1, indicating that E113V130T66 exhibited a hexagonally packed cylindrical (HEX) phase structure. For E113V130T215, four scattering peaks were observed at q/q* = 1, 2, 3, 4 with the primary scattering centered at q* = 0.164 nm-1, indicating that E113V130T215 exhibited a lamellar (LAM) phase structure. Interestingly, for E113V130T104, four scattering peaks were observed at q = 0.239, 0.253, 0.489 and 0.729 nm-1. These scattering peaks can be indexed according to a hexagonally perforated lamellar (HPL) structure by calculating the crystal surface spacing d of the hexagonal lattice [32]:

    Figure 1

    Figure 1.  SAXS profiles of E113V130T20, E113V130T33, E113V130T66, E113V130T104 and E113V130T215 triblock terpolymers at 30 ℃.

    (2)

    where h, k, l are the Miller indices, and a, c are lattice parameters of the unit cell. The four observed scattering peaks can be indexed as (101), (003), (105), (215) by adopting a trigonal ABCABC… stacking sequence with a = 32.5 nm, c = 73.4 nm. The obtained lattice parameter ratio c/a was 2.25, which is similar to those reported in literature for HPL phase structure [33,34] with the same trigonal ABCABC… stacking sequence. Loo et al. [35] observed a highly regular HPL structure in polystyrene-poly(ethylene-alt-propylene) diblock copolymer with the ratio c/a = 2.24. Zin et al. [33] observed a shear-induced HPL structure in polystyrene-polyisoprene diblock copolymer with the ratio c/a = 2.20. The above results indicated that the phase structure of E113V130Tx triblock terpolymers became more ordered with increasing the length x of PtBS block. With increasing x from 20 to 215, the phase structure of E113V130Tx triblock terpolymers changed from disordered structure, HEX, HPL to LAM phase structures. The Flory-Huggins parameter χVT (0.822) was much larger than χEV (0.045) and χET (0.064). The relationship of χVTχET > χEV indicated that the E113V130Tx triblock terpolymers were frustrated systems [34], meaning that more E/T interfaces could occur easily. Increasing the length of PtBS block will thus enhance the phase separation of E113V130Tx triblock terpolymers, leading to the formation of enhanced ordered phase structures.

    The corresponding 2D SAXS patterns of E113V130T66, E113V130T104, and E113V130T215 were showed in Fig. 2. The 2D SAXS patterns containing whole circles suggested that the formed HEX, HPL, and LAM structures were highly ordered and isotropic. The HEX and LAM phase structures are thermodynamic equilibrium phases for block copolymers and can be obtained by thermal annealing [36]. However, the HPL phase was usually obtained by shearing the melt sample of block copolymer because the HPL phase is considered to be thermodynamically metastable [37-39]. In the present work, the 2D SAXS pattern and 1D SAXS profile indicated that the HPL structure was obtained for E113V130T104 only by thermal annealing without any shearing, which might suggest that the HPL phase of E113V130T104 was thermodynamically stable.

    Figure 2

    Figure 2.  2D SAXS patterns of (a) E113V130T66, (b) E113V130T104 and (c) E113V130T215 at 30 ℃.

    To further investigate the stability of HEX, HPL and LAM phases formed for E113V130T66, E113V130T104, and E113V130T215, respectively, the evolution of phase structure with increasing temperature were studied by SAXS. Fig. S5 (Supporting information) shows the SAXS profiles of E113V130T66, E113V130T104, and E113V130T215 at various temperatures. It can be seen from Fig. S5 that the SAXS profiles of E113V130T66, E113V130T104, and E113V130T215 were almost unchanged in the temperature range of 30 ℃ to 170 ℃. No order-to-disorder transition and order-to-order transition were observed. These results indicated that the HEX, HPL and LAM phase structures of E113V130Tx triblock terpolymers obtained by thermal-annealing were thermodynamically stable at 30–170 ℃.

    The phase morphologies of E113V130T66, E113V130T104, and E113V130T215 triblock terpolymers were further verified by TEM observation, as shown in Fig. 3. The PEO and PVBC blocks were stained dark with RuO4 and OsO4, respectively. For E113V130T66, the HEX morphology with the smaller PtBS block packing into the interiors of cylinders was observed (Fig. 3a). The domain spacing measured from TEM image was about 20.8 nm, which was close to the value of 21.9 nm calculated by d = 2π/q* from the corresponding SAXS profile. For E113V130T215, the lamellar morphology containing light and dark stripes was observed (Fig. 3b). The domain spacing of LAM morphology from TEM image was about 36.8 nm, which was in good agreement with that of 38.3 nm obtained from SAXS profiles. For E113V130T104, the alternate lamellae perpendicular to the projection of perforated layers without perforations were observed (Fig. 3c). The domain spacing of perforated layers from TEM image was about 26.3 nm, which well agreed with that of 26.3 nm determined from SAXS profiles. However, we were not able to observe the regions where the lamellae were perforated by hexagonally arranged domains. Nevertheless, the TEM images were consistent with the SAXS results.

    Figure 3

    Figure 3.  TEM images of (a) E113V130T66, (b) E113V130T215 and (c) E113V130T104.

    In summary, a series of E113V130Tx triblock terpolymers with the same lengths of PEO (E) and PVBC (V) blocks but various lengths x (20, 33, 66, 104, 215) of PtBS (T) block were synthesized via a two-step RAFT process. The obtained E113V130Tx triblock terpolymers were non-crystalline because the PVBC and PtBS blocks strongly hindered the crystallization of PEO block. With increasing x from 20 to 215, the phase structure of E113V130Tx triblock terpolymers became more ordered and changed from disordered structure, HEX, HPL to LAM phase structures. Such HEX, HPL and LAM phase structures of E113V130Tx triblock terpolymers obtained by thermal-annealing were thermodynamically stable in the temperature range of 30–170 ℃.

    The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

    The authors thank the National Natural Science Foundation of China (Nos. 21875214, 21674097 and 21774111) for financial support and the beamline BL16B1 at SSRF for providing the beam time.

    Supplementary material associated with this article can be found, in the online version, at doi:10.1016/j.cclet.2022.07.033.


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  • Figure 1  SAXS profiles of E113V130T20, E113V130T33, E113V130T66, E113V130T104 and E113V130T215 triblock terpolymers at 30 ℃.

    Figure 2  2D SAXS patterns of (a) E113V130T66, (b) E113V130T104 and (c) E113V130T215 at 30 ℃.

    Figure 3  TEM images of (a) E113V130T66, (b) E113V130T215 and (c) E113V130T104.

    Table 1.  Characterization Data of E113V130Tx.

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  • 发布日期:  2023-06-15
  • 收稿日期:  2022-05-14
  • 接受日期:  2022-07-17
  • 修回日期:  2022-07-08
  • 网络出版日期:  2022-07-19
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