

Efficient reduction of hexavalent chromium with microscale Fe/Cu bimetals: Efficiency and the role of Cu
English
Efficient reduction of hexavalent chromium with microscale Fe/Cu bimetals: Efficiency and the role of Cu
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Key words:
- Zero valent iron
- / mFe/Cu bimetals
- / Hexavalent chromium
- / Mechanism
- / Elecreons
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Due to the low standard reduction potential of −0.441 V for Fe2+/Fe0, zero valent iron (Fe0) releases electrons quickly and is often used as a reducing agent in chemical reactions [1]. With characteristics of eco-friendly, inexpensive, and easy operation, Fe0 is widely used to remove a great deal of pollutants from water, such as heavy metals [2,3], nitrate [4], nitrobenzene [5,6]. The removal of contaminations mainly depends on the corrosion of Fe0, and during this corrosion, Fe0 releases electrons and converts to Fe2+/Fe3+. In practical application, however, the activity of Fe0 is low due to the formation of iron oxides and hydroxides on the surface of Fe0, which leads to the formation of a passivation layer on the surface [7,8]. This passivation layer makes Fe0 hide in the core, reducing the ability of Fe0 to release electrons and efficiency of electron transfer. Many methods have been developed to improve the electron releasing properties and activity of Fe0, such as combining Fe0 with strong oxidizer (e.g., H2O2, persulfate, O3) [6,9], apposition magnetic field or electric field [10,11], and assembling other elements on the surface of Fe0 (i.e., Cu, Pd, S) [12–14]. Among all these strategies to improve the properties of Fe0, Fe/Cu bimetals (assembled Cu on the surface of Fe0) have attracted extensive attention because of the simple preparation, low cost and high electron selectivity [15]. For example, Fe/Cu bimetals are superior to Fe0 in the removal of nitrophenols in wastewater or reductive dechlorination of haloacetamides in drinking water [16,17]. In studies of Cu modified Fe0, the role of Cu is simplified to promote the corrosion of Fe0 due to the potential between Fe0 and Cu0 (0.777 V), which is higher than that between Fe0 and Fe2+ (0.441 V) [17,18]. However, the role of Cu on the interface between Fe/Cu bimetal and water, and the role of Cu on contaminants and electron transfer have been neglected.
Trivalent chromium (Cr(Ⅲ)) and hexavalent chromium (Cr(Ⅵ)) as the two main forms of chromium in aqueous solution, Cr(Ⅵ) has attracted more and more attention because of its high toxicity, generally soluble and easy to migration [19]. According to environmental protection agency of the World Health Organization and Ministry of Health of China, concentration of Cr(Ⅵ) in drinking water is must less than 0.1 mg/L and 0.05 mg/L, respectively [20]. Hence, it is significant to develop efficient and economical methods for the removal of Cr(Ⅵ) from aqueous solution.
Generally, methods to reduce the concentration and toxicity of Cr(Ⅵ) in aqueous solution include adsorption, post-reduction flocculation and sedimentation, ion exchange and membrane separation [21–23]. Among these methods for removal Cr(Ⅵ), adsorption is the most widely used because of its economy, while it carries the risk of releasing the adsorbed Cr(Ⅵ) and resulting in secondary pollution [24]. Therefore, reduction Cr(Ⅵ) to stable, low-toxicity Cr(Ⅲ) is the most promising method for removing Cr(Ⅵ) for engineering applications. Due to the outstanding properties in terms of reducibility, source and operation, Fe0 is widely used in wastewater treatment and water remediation, including the removal of Cr(Ⅵ) from aqueous solution [21].
To enhance the reduction of Cr(Ⅵ), in this work, different amounts of Cu0 are loaded on the surface of Fe0 to form Fe/Cu bimetals for the removal Cr(Ⅵ) from aqueous solution. The influences of Fe0 dosage, initial pH and ratio of Cu/Fe on removal of Cr(Ⅵ) were studied. The overarching objective of this study was to investigate the role of Cu0 on the surface of Fe/Cu bimetallic particles in the removal of Cr(Ⅵ) from aqueous solution. In addition, the fate of chromium in Fe/Cu bimetallic system and the re-utilization of Fe/Cu bimetals were studied.
The reagents and analytical methods can be found in Supporting information.
During the experimental process, initial Cr(Ⅵ) concentration of 20 mg/L was used as the simulated contaminant to test the efficiency and mechanism of Cr(Ⅵ) removal by mFe/Cu bimetals. Key experimental parameters affecting Cr(Ⅵ) removal by mFe/Cu bimetals, including the Fe0 dosage, ratio of Cu/Fe and initial pH of Cr(Ⅵ) aqueous solution, were investigated. In each batch experiment, the weighted mFe/Cu bimetals and 400 mL Cr(Ⅵ) aqueous solution were added into a 500 mL beaker, which was mixed by mechanical mixer with speed of 280 rpm. About 2 mL samples were withdrawn at the desired reaction time, and filtered by a PTFE syringe filter with 0.45 µm membrance for analyzing the concentration of residual Cr(Ⅵ). The used mFe/Cu bimetals and sludge were separated from aqueous solution after reaction by magnetic suction and filtration for characterizing the properties. All experiments were performed twice.
All the spin-polarized density functional theory (DFT) calculations were performed with the Vienna ab initio simulation package (VASP) code [25,26] using the Perdew-Burke-Ernzerhof (PBE) functional [27], which was used to model electronic exchange and correlation. The interactions between the ionic core and the valence electrons were described by the projector-augmented wave framework [28]. A plane wave basis with an energy cutoff of 400 eV was used to describe the valence electrons. A (3 × 3 × 1) Monkhorst-Pack k-point mesh was used to sample the Brillouin zone in structural optimizations. The convergence criterion for the electronic structure and the atomic geometry was 10−4 eV and 0.05 eV/Å, respectively.
Based on the experimental methods for preparing mFe/Cu catalysts and some related references [29–31], a 3 × 3 Fe(100) slab model with four atomic layers and 12 Å of vacuum was chose to model the mFe/Cu catalysts in this study. The bottom two layers were fixed in bulk position, and all other atoms were free to relax. The binding energies Eb were defined as Eq. 1:
(1) where EM/slab, EM, and Eslab are the total energies of the slab with the adsorbed Cr species, the isolated Cr species, and the slab with or without Cu atoms placed on the Fe surfaces, respectively. A negative binding energy indicates exothermic adsorption. The Bader valence (BV) was defined as: BV = valence charges − bader population [32]. Positive values mean relevant atoms contribute electrons to other atoms.
Fig. 1a shows the effect of the different dosage of Fe0 on Cr(Ⅵ) removal. The ratio of Cu/Fe was 1:30, the temperature was 30 ℃ and reaction time was 30 min. The removal efficiencies of Cr(Ⅵ) increased from 47.0% to 99.8% when the amount of Fe0 increased from 2 g/L to 5 g/L. In light of previous studies, the removal efficiencies of targeted pollutants could increase with the increase in dosage of Fe/Cu bimetals [17,33]. While with the dose of Fe0 increased from 5 g/L to 10 g/L, the removal efficiency decreased slightly. As shown in Fig. 1a, Cr(Ⅵ) removal efficiency increased to the maximum with Fe0 dosage of 5 g/L.
Figure 1
Figure 1. Cr(Ⅵ) removal efficiencies by mFe/Cu at different Fe0 dosage (a), Cu/Fe ratio (b) and initial pH (c). Experiment conditions: [Cr(Ⅵ)]0 = 20 mg/L, (a) pHi 5.8, Cu/Fe = 1:30, (b) pHi 5.8, Fe0 = 5 g/L, (c) Fe0 = 5 g/L, Cu/Fe = 1:30.When ratio of Cu/Fe was a constant value, the increase of Fe0 dosage could increase the total surface area, active sites and the number of galvanic couple between Fe and Cu, and accelerate the rate of electrons release [34]. However, when enough Fe0 dosage was added (e.g., > 5 g/L), Cr(Ⅵ) removal efficiency would be limited by other factors, especially for the mass transportation rate of Cr(Ⅵ), intermediates, corrosion products between the surface of mFe/Cu bimetals and water phase. It is similar to the results observed in previous work [33,35].
It has been found that reaction between Fe and the pollutant in bimetallic system might occurs primarily at the surface of the transition metal [34,35], thus the activity of Fe/Cu bimetallic system could be affected by the ratio of Cu/Fe [36,37]. In order to investigate ratio of Cu/Fe on the Cr(Ⅵ) removal by the mFe/Cu bimetallic system, the batch experiments using prepared mFe/Cu bimetals with different ratio of Cu/Fe were set up. As shown in Fig. 1b, when the ratio of Cu/Fe increased from 1:40 to 1:30, the removal efficiency of Cr(Ⅵ) was increased from 89.1% to 99.8% after 10 min, however, when increasing ratio of Cu/Fe from 1:30 to 1:10, the removal efficiency decreased to 76.7%. In other words, with the increase of Cu/Fe ratio, removal efficiency of Cr(Ⅵ) shows a trend of increasing firstly and then decreasing. And the similar results were occurred in reduction of p-nitrophenol and haloacetamides [17,38].
As a comparison experiment of bare Fe0 (without Cu) for the removal of Cr(Ⅵ), the removal efficiency was only 2.8%. This might due to the high standard reduction potential (0.777 V) between Fe and Cu, which could promote the corrosion rate of Fe0 and promote the reaction between Fe0 and Cr(Ⅵ) [39,40]. The direct contact between the covered Cu and Fe0 could improve the formation of galvanic couples between Cu (cathode) and Fe0 (anode). However, excess Cu was easy to drop off from the surface of Fe0, and did not easily contact with Fe0. As a result, number of galvanic couples between Cu and Fe0, and efficient electron transfer were decreased, which leaded to lower activity [39].
Fig. 1c shows the effect of initial pH on Cr(Ⅵ) removal efficiency in mFe/Cu process. According to Fig. 1c, removal of Cr(Ⅵ) by mFe/Cu was a pH-dependent process, and Cr(Ⅵ) removal efficiencies decreased with the increase of pH (in the range of 3.0 to 9.0). For example, at the initial pH of 3.0, 5.8, 7.0 and 9.0, Cr(Ⅵ) removal efficiencies reached 100%, 99.8%, 89.0% and 58.0% after 10 min of reaction, respectively. When pH of aqueous solution is lower than 6.0, the main form of Cr(Ⅵ) is HCrO4−, which is absorbed on the surface of mFe/Cu or mFe easily due to the lower adsorption free energy [11]. Moreover, Fe0 is easier to be oxidized and release electrons under acidic conditions, which is also more conducive to the reduction of Cr(Ⅵ) [41].
Fig. 2a presents the Cr(Ⅵ) removal efficiencies by mFe/Cu bimetallic and mFe0 processes, as can be seen, Cr(Ⅵ) removal efficiency is less than 5% by mFe0 process under neutral condition (pHi of 5.8). In contrast, mFe/Cu bimetals show excellent removal of Cr(Ⅵ) (almost 100%). The result indicates that the copper on surface of mFe0 is particularly critical for removing of Cr(Ⅵ) in mFe/Cu bimetals system. Previous studies of Fe/Cu bimetal process in the removal of nitrobenzenes and haloacetamides have shown that the role of copper is promoting the corrosion of Fe0 or as an electron transport carrier promoting reduction of Fe3+ to Fe2+ [15,17].
Figure 2
To verify the role of copper on surface of mFe0 for removing of Cr(Ⅵ) by mFe/Cu bimetals, OPR curves and EIS spectra were used to analyze electron release and transfer in mFe/Cu and mFe0 systems. Fig. 2b presents the negative corrosion of mFe/Cu and mFe0 is −0.54 V and −0.51 V, respectively. The greater negative corrosion potential, the easier it is to release electrons, Fig. 2b illustrates that copper can promote the release of electrons from Fe0, thus improving the reduction of Cr(Ⅵ) in mFe/Cu system. Additionally, EIS Nyquist plot could be used to characterize the electron transfer impedance of materials, and the smaller the radius of the ring, the lower the electron transfer impedance [42]. As can be seen in Fig. 2c, mFe/Cu bimetals have a smaller impedance ring radius, which means that mFe/Cu bimetals transfer electrons faster [26].
To clarify the experimental results deeply, we used theoretical methods to model one Cr atom binding on the Fe(100) surfaces with different Cu clusters. Different initial configurations of Cr binding on the mFe/Cu surfaces have been checked, and only the most stable (with the lowest total energy) relaxed configurations are reported, as shown in Fig. 3. The structure of the dashed square in each panel showed the theoretical slab model, i.e. 3 × 3 Fe(100) surface. To directly perceive whether the periodic structures influenced Cr binding characteristics, we mapped out the double size of the slab models and found that the Cr atoms in Fig. 3e and f would have been influenced by adjacent Cu clusters. Based on the optimized structures of Fig. 3, we also can get one message that the Cr atom was predominately adsorbed at the hollow site of the Fe surface which was close to the Cu atoms.
Figure 3
Table 1 showed the corresponding binding energies of the most stable configurations of Cr binding on mFe/Cu surfaces (Figs. 3a-f). We can get the information that Cr was more easily adsorbed on the mFe/Cu surfaces because of the smaller binding energy than that of the bare Fe surface, in other words, the addition of Cu increased the Cr adsorption ability, which could be conducive to promote the Cr removal by mFe/Cu bimetals and replenish the experiment result of Fig. 2a. Among the different mFe/Cu surfaces, the binding energies firstly increased, then decreased, along with the ratios of Cu/Fe increasing. That is to say, the ratios of Cu on the Fe surface could affect the binding energies of Cr binding on mFe/Cu surfaces, which agreed with the experimental results of Cr(Ⅵ) removal by mFe/Cu at different Cu/Fe ratios (Fig. 1b). In addition, the binding energies of Cr binding on 4Cu_Fe and 5Cu_Fe surfaces didn't fit the rule which was discussed above. It was attributed to the larger size of Cu4 and Cu5 clusters supported on 3 × 3 Fe(100) surfaces and led to the Cr atoms more easily be adsorbed on the hollow positions of the Fe surfaces which were almost out of the model box, and the periodic structures had effects on the Cr atoms so that the binding energies of Cr binding on Cr/4Cu_Fe and Cr/5Cu_Fe surfaces had some fluctuations.
Table 1
Table 1. The Bader valences (BV, e) of the most stable configurations of mFe/Cu with Cr atom or not and the corresponding binding energies (Eb, eV).Table 1 also showed the corresponding Bader valences of Cu (Cu_BV) and Fe (Fe_BV). Cu_BV and Fe_BV included all Bader valences of the Cu atoms and nine Fe atoms of the 3 × 3 Fe(100) surface, respectively. Unsurprisingly, Cu_BV was negative and decreased as the number of Cu atoms increased no matter whether Cr was adsorbed on the surfaces or not, indicating that Cu atoms were prone to gain electrons in the Fe/Cu bimetallic system, and the electrons gained increase with the increase of the amount of Cu in the Fe/Cu bimetallic system. It is reasonable to assume that in the mFe/Cu bimetallic system for Cr(Ⅵ) removal, electrons released from mFe0 are transferred to Cu firstly and then from Cu to Cr(Ⅵ). Combing these with the values of Fe_BV, we can know that the presence of Cu atoms would accelerate Fe atoms releasing electrons and make the mFe/Cu catalysts have higher activities for the removal of Cr than bare Fe, which was in accordance with the experimental results. When the Cr atom was adsorbed on mFe/Cu surface, we also clearly found Fe_BV sharply decreased and Cu_BV had a slight downward trend, which manifested Cr would inhibit the release of electrons from iron.
In mFe/Cu bimetallic system, there are three direct ways of utilizing electrons released by Fe0 in the Cr(Ⅵ) removal process [24]: (ⅰ) oxygen gains electrons to produce reactive oxygen species or iron oxides; (ⅱ) protons captures electrons to generate hydrogen; (ⅲ) Cr(Ⅵ) captures electrons and is reduced, which can be called the electron effective utilization path. We take the ratio of Cr(Ⅵ) removal efficiency to Fe_BV, a parameter representing Fe electron release, as the effective utilization ability of electrons, and the calculation formula is as follows (Eq. 2):
(2) The removal efficiencies of Cr(Ⅵ) in mFe/Cu bimetallic and mFe0 system were taken the data in Fig. 2a. The Fe_BV and effective utilization ability of electrons to the number of Cu atoms are shown in Fig. 4, as can be seen, effective utilization ability of electrons varies greatly with or without Cu. In the absence of Cu (mFe0), effective utilization ability of electrons is only 0.12. In the presence of Cu (mFe/Cu), however, effective utilization ability of electrons is greater than 1.5, 12.5 times higher than that of the mFe0 system. The improvement of effective utilization ability of electrons is mainly attributed to the fact that Cu can always attract Cr to the hollow position near itself of the Fe surface (as can be seen in Fig. 3), which is conductive to electron transfer. It is also confirmed that the presence of Cu in mFe0 system can improve the electron selectivity when removing Cr(Ⅵ).
Figure 4
To investigate the possible disposition of Cr(Ⅵ) in mFe/Cu system, characteristics of the reacted mFe/Cu bimetal and the sludge were observed by SEM-EDS (Fig. 5). The fresh mFe0 or with different ratio of Cu/Fe have been shown in our previous reports [18,19,34]. The elementary composition of the mFe0 particles were only three elements (i.e., Fe, C and O), and the mFe/Cu particles were four elements (i.e., Fe, Cu, O and C). Fig. 5a and c show the surface morphology and elemental composition of the reacted mFe/Cu bimetal. It is observed that main elements on the surface of mFe/Cu bimetal including Fe (58.23%, w/w), Cu (21.52%, w/w), C (11.61%, w/w) and O (8.64%, w/w), which suggest that the removal of Cr(Ⅵ) was not attribute to absorption of mFe/Cu bimetals.
Figure 5
Figs. 5b and d show the surface morphology and elemental composition of the floccule produced during Cr(Ⅵ) removal by mFe/Cu system. It is observed that main elements on the surface of the sludge including Fe (51.55%, w/w), Cu (13.62%, w/w), C (4.82%, w/w), O (18.87%, w/w) and Cr (11.14%, w/w). It can be seen that the removed Cr(Ⅵ) has be transfered from aqueous solution to the floccule. However, results of the only Fe2+/Fe3+ system with different pH shown that Cr(Ⅵ) was hardly removed by absorption and/or coagulation (removal efficiencies were less than 1%, and the data has not be shown). The results implied the absorption and/or coagulation does not play a pivotal role for Cr(Ⅵ) removal by mFe/Cu system, and Cr(Ⅵ) was reduced to Cr(Ⅲ) which is easier to precipitate for removal [24].
In view of the excellent effect of mFe/Cu bimetals on the removal of Cr(Ⅵ), it is necessary to test the recyclability for long-term use. Fig. 6 shows the Cr(Ⅵ) removal efficiencies of recycle for 5 times with mFe/Cu bimetals, and mFe0 as the control material. After five reuse, Cr(Ⅵ) removal efficiencies were 99.8%, 96.2%, 93.0%, 89.4% and 86.1% in mFe/Cu bimetal system, respectively. As shown in Fig. 6, Cr(Ⅵ) removal efficiencies obtained by mFe/Cu bimetals had obvious advantages over mFe0 every time at the initial pH of 5.8 (without adjusting the initial pH of 20 mg/L Cr(Ⅵ)). Fig. 6 reveals that plating copper on the surface of mFe0 can effectively improve the Cr(Ⅵ) removal efficiency from aqueous solution under nearly neutral conditions. Combined with the previous analysis and the removal efficiency of Cr(Ⅵ), the excellent effect may be attributed to the addition of copper, which improves the ability of mFe0 to adsorb Cr(Ⅵ) and release electrons, and reduces the impedance of mFe0.
Figure 6
To conclude from the above discussion, a possible mechanism for the role of Cu for Cr(Ⅵ) removal in mFe/Cu bimetallic system is proposed in Scheme 1. Cu can improve electron utilization efficiency and Cr(Ⅵ) removal efficiency of mFe/Cu bimetals mainly from three aspects: (1) Consistent with the classical view, the high potential between Fe0 and Cu0 (0.777 V) increases the corrosion and ability to release electrons of Fe0. (2) Cu can attract Cr to the hollow position near itself of the Fe surface, and can also be used as an electron transport medium, which shortens the electron transport path. (3) Cu reduces the binding energy of Cr on the surface of Fe matrix and improves the adsorption capacity of Fe to Cr, which increases the contact probability between electron donor (Fe) and electron acceptor (Cr).
Scheme 1
In summary, Cr(Ⅵ) was reduced by mFe/Cu bimetals in this study. In mFe/Cu bimetallic system, 20 mg/L Cr(Ⅵ) was removed in 30 min, and the removal efficiency reached more than 99% (Fe0 dosage of 5 g/L, Cu/Fe ratio of 1:30 and pHi 5.8), especially after five reuse, Cr(Ⅵ) removal efficiency could still be greater than 85% in mFe/Cu bimetallic system. The reacted mFe/Cu particle and the floccule produced by the reaction were analyzed by EDS, it was found that the removed Cr(Ⅵ) has been transfered from the aqueous solution to the floccule. Due to the addition of chromium, the ability of iron to release electrons is inhibited, but in the presence of copper, the ability to release electrons is improved. The ability of mFe/Cu to release electrons is higher than that of mFe0, and the impedance of mFe/Cu is lower than that of mFe0, which is also confirmed by the electrochemical experiments. The effective utilization ability of electrons has increased from 0.12 in bare iron system to higher than 1.5 in mFe/Cu bimetallic system, which may be attributed to the fact that Cu can always adsorb Cr at the hollow position near itself of the Fe surface. It is hoped that our work can promote the application and popularization of mFe/Cu bimetals in the reduction of heavy metals.
Declaration of competing interest
The authors declare no conflict of interest.
Acknowledgments
The authors would like to acknowledge the financial support from Fundamental Research Funds for the Central Universities (Southwest Minzu University, No. U2021124), the Startup Foundation of Chengdu University of Information Technology (No. KYTZ202013), National Natural Science Foundation of China (No. 21808146), and China Postdoctoral Science Foundation (No. 2018M643479).
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[1]
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Table 1. The Bader valences (BV, e) of the most stable configurations of mFe/Cu with Cr atom or not and the corresponding binding energies (Eb, eV).
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